冷硬铸铁及CFRP切削过程的离散元模拟机械制造及其自动化专业论文.docxVIP

湘潭大学硕士学位论文 湘潭大学硕士学位论文 PAGE PAGE IV 精度和加工效率但不影响工件内部组织结构，本文得出较优化的加工工艺参数 为：切削速度 v 为 400m/min 左右，切削深度 ap 为 1mm 左右,刀具前角 ??0 为 10° 左右的大前角。 关键词：冷硬铸铁；CFRP；离散元法；切削性能；PFC2D Abstract In manufacturing technology and science technology rapid development today, people often hope to use the inherent characteristics of the difficult-to-process materials and the advanced composite materials to achieve the process requirements of the complex, high strength, high hardness, good wear-resisting heat-resistant characteristics,etc.So,it is very important to study the cutting process of the difficult-to-process materials and the advanced composite materials. This paper mainly using particles discrete element method,and using discrete element software PFC2D(Particle Flow Code in 2 Dimension) to simulate the two-dimensional orthogonal cutting process of the difficult-to-process material chilled cast iron and the advanced composite material CFRP(Carbon Fiber Reinforced Plastics). The mainly research contents and the results are as follows: In the respect of two-dimensional orthogonal cutting process of a kind of brittle metal material Chilled cast iron, using the trial-and-error method and carrying on the multiple simulation to calibrate the model, and get the matching of physical and mechanical properties of discrete element model,and then, to establish the chilled cast iron 2d orthogonal cutting model. Adopting a single factor and orthogonal test method, in the study for different cutting speed v, cutting depth ap and rake angle ??0 to affect the cutting force, and get the result of cutting force about 4400N~13900N. Analyses the cutting process,and getting the conclusion that with cutting speed, cutting depth increases, cutting force is also increasing.While rake angle on its influence is not big, but it affects the workpiece surface processing and smoothness and scraps forms, etc. And get the optimized process parameters: cutting speed v is about 18~24m/min,cutting depth ap is