复卷机退卷张力控制系统设计.docVIP

复卷机退卷张力控制系统设计 摘 要 本论文给出了主传动为直流电机的复卷机电控系统的设计方案，其中包括了系统总体控制方案，纸幅退卷张力控制，关键量数学模型的控制及建立以及主传动电机的选型。 纸幅张力控制是保证纸卷形态的至关重要的因素之一，纸幅张力最重要的作用是展平纸幅，同时稳定的纸幅张力还将避免纸幅横向偏移。在复卷机中，纸幅张力的产生在于退纸辊驱动电机工作于回馈制动状态。纸幅张力的大小，或者张力的稳定与否，在于对退纸辊电机的控制。对于张力控制方案，目前国产复卷机的控制系统，大致可以分为两类：直接张力控制方案、间接张力控制方案。从控制方案上看，所谓直接张力方案是用实测张力作为反馈信号，与给定信号相比较，用张力调节器，组成张力闭环对张力进行调节。这种方案的优点是控制结构简单，控制响应迅速，但很难兼顾控制响应的快速性和控制的平稳性。所谓间接张力控制方案是分析张力变化的原因，对其主要扰动量进行补偿，如能同时对几个扰动量进行控制，可以达到很好的效果。综合考虑，直接张力控制应当与间接张力控制方案相结合，才能发挥其响应快速的优势，同时避免其它方面的不足。 复卷机主传动的选型主要应考虑电机的调速范围、功率、转矩这三个主要方面是否满足要求，当然还应综合考虑造价、与变速箱的配合等，以实现性价比最优。论文针对具体的张力控制要求，对系统的硬件选型进行了举例。 关键词：复卷机，张力控制，电机选型，组态，直流调速 The Design of Reeling-off Tension Control System In Rewind Machine ABSTRACT In this paper, a design of the main drive DC motor rewind for electric control system is presented, including the overall control system, a brief introduction of tension control, the controlling and math modeling method of key and the selection of main motor. Web tension control is one of the factors to ensure the paper forms. Web tension is the most important role in flattening the web and the stability of the paper web tension will prevent the horizontal migration. The paper tension comes from that the electrical works in the braking state feedback. The web tension which is stabled or not is impacted the control of motor. As to the tension control, there are two main kinds in current usage: the direct tension control method and the indirect tension control method .In the former scheme, detected tension is used as feedback signal, which is compared with the given tension signal and the result is sent to tension regulator to form a closed loop in order to adjust tension. The advantages of this method are that it is of an simple structure and at a high controlling speed ,while its disadvantages are the low response and the poor steady performance .However the latter one dose not use tension sensor to get the tension signal ,and instead it analyzes the reasons of the change of tension and then compe