减速器下箱体零件的工艺工装设计.docxVIP

本设计完成了 “ZDY160减速器机体工艺规程及工装设计”，其主要任务有两项： 第一项是箱体零件加工工艺规程的设计；第二项是箱体零件工装的设计。在工艺规程 的设计屮，首先对零件进行分析，根据生产纲领、零件材料及其它要求來确定毛坯的 制造形式；其次根据基准选择原则进行粗基准和精基准的选择，然后拟定工艺路线， 通过综合比较与分析确定最终工艺方案；最后进行机械加工余量、工序尺寸、毛坯尺 寸、切削用量及基本工时的确定。在夹具部分的设计屮，首先是定位方案的确定，根 据各道工序的加工特点合理的选择定位基准并进行误差分析，如果定位基准与设计基 准不重合则要进行尺寸链的计算；其次根据加工特点进行切削力的计算，综合以上因 素设计合理的夹紧方案并计算夹紧力，最后进行夹具整体设计。 关键词：减速器；工艺规程；专用夹具 Abstract The titlc of graduation project is 〃thc dcsign of ZDY160 reducer body of technological procedure and assembly technology clamp here arc two main t asks: The firs t is the design of t cch no logical procedure of box par ts，and the second is the design of assembly technology clamp of box parts .During the design of techno logical procedure, the firs t step is to an alysis the parts according to production program, materials of parts and the other requirements，and to dctcrminc the manufeicturc form of rough;thc followed is to sclcct rough and precise in accordance with the principles of refercnce, then deciding the process routes , and detctmining the final programme by the Integrated Comparison and analysis ; the final is to dctcrmine mechaniceil allowance, process dimcnsion, blank dimensions, cutting parameters emd the basic working hours. In the design of part of assembly technology clamp, the first is the dctcrmination of location programme, choosing location reference rcasonably and analysising error in accordance with the characteristics of every process, if the location reference does not coincide with design reference , we must work out the dimension chain;thc followed is the calculation of the cutting force by the charactcristics of the processing .considering all the factors , we will design the clamping programmes reasonably and calculatc the clamping force, and dcsign the clamp f inall y. Key words: reducer; technological procedure; assembly technology clamp TOC \o 1-5 \h \z \o Current Document 1、工艺部分的设计 1 1零件结构的确定及分析 1 1零件结构的确定 1 \o Current Document 1.2零件的作用分析 2 \o Current Document 1.3零件的工艺分析 3