洛阳理工学院毕业论文 风电叶片成型工艺.doc

摘要 洛阳理工学院毕业设计（论文） PAGE IV PAGE 3 风电叶片成型工艺 摘 要 风能是一种高效、环保，并且可持续发展的新能源，利用风能发电已成为解决能源危机的一种重要手段。叶片是风能发电装备的关键组成部分，随着风力机单机容量增大，叶片长度也相应的增长，兆瓦级大型叶片成为目前风电市场上主要需求对象。但由于兆瓦级大型叶片体形庞大，传统的手糊工艺已很难实施，于是采用真空辅助成型工艺便成了最佳方法。本文主要介绍了以真空辅助成型工艺生产2.0兆瓦（45.3米长）风力叶片的工艺流程。其生产流程包括三部分:第一、真空辅助成型工艺，包括真空辅助成型的特点、对树脂的要求及流道的设计；第二、各种材料的铺设，包括内外蒙皮的铺设，加强层的铺设，大梁的放置和芯材的铺设等；第三、叶片的缺陷，包括叶片生产过程中出现的缺陷做了等级划分，并针对各种缺陷给出了相应的型修方案。 关键词：风力叶片 真空辅助成型 工艺流程 型修方案  Wind blades forming process summary ABSTRACT Wind energy is an efficient,environmentally fridendly and sustainable of new energy.,using wind power to solve the energy crisis has become an important means.Leaves is a key component of the wind power equipment ,with the wind turbine capacity increasing,the leaf length has a corresponding increase, megawatt wind power large leaves has become the main market demand for wind power target.But beacause of the large blade shape of huge megawatt , traditional hand lay-up process has been difficult to implement, so using vacuum assisted molding technology is the best method.The article primarily describes the production of vacuum assisted molding process 2.0 MW (45.3-meter-long) process of wind blades. The production process consists of three parts: first, vacuum assisted molding process, including the characteristics of vacuum-assisted molding, resin requirements and the design flow;second, the laying of various materials, including the laying of internal and external skin, the laying of the enhancement layer, the laying of beam placement and the core material, etc.; Thirdly, the defects of the leaves, including leaf defects that occur during the production divide in classes, and for various defects gives acorresponding repair program. Key Words: Wind Blade Vacuum assisted resin specification process molding-repair scheme 前言 目　录 TOC \o "1-3" \h \z \u 前　言 1 第1章 风电叶片的材料体系 2 1.1 增强体 2 1.2 基体 3 第2章 风电叶片的成型工艺 4 2.1真空辅助成型工艺 4 2.1.1 VARI成型工艺特点 4 2.1.2制备工艺流程 5 2.1.3 VARI工艺所需树脂基体的性能 6 2.1.4