精益生教材产课程.pptVIP

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2019-07-18 发布于湖北
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精益生教材产课程.ppt

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流程分析课程日程表 INVENTORY HIDES WASTE库存隐藏浪费 Round 3 Simulation 模拟练习 Assy #1 1 op C/T = 40 sec C/O = 0 Uptime =100% 2 shifts 27,600s Avail Tray = 20 pieces 18,400 pcs/mo -12, 000 L -6,400 R Production control State street assembly 6 weeks forecast Pacific Steel Co. Pacific Steel Co. Michigan Steel co. Daily orders 500 ft coils Coils 5 days Stamping S. Weld?#1 S. Weld #2 Weekly schedule Weekly fax MRP Fourth view of the current state map with information flow push Arrows Assy #2 Shipping Daily ship schedule Staging 2 shifts 5 days 1 second 7,6 days 39 seconds 1,8 days 46 seconds 7 days 62 seconds 2 days 40 seconds Production lead time = 23,6 days Value-Added time = 188 sec C/T = 62 sec C/O = 0 Uptime =100% 2 shifts 27,600s Avail 1 op C/T = 46 sec C/O = 10 min Uptime =80% 2 shifts 27,600s Avail C/T = 39 sec C/O = 10 min Uptime =100% 2 shifts 27,600s Avail C/T = 1 sec C/O = 1 hour Uptime =85% 27,6s Avail EPE=2 weeks 200 T 1 op 1 op 90/60/30 days forecasts Tues + Thurs 1* Daily I 4600 L 2400 R I 1100 L 600 R I 1600 L 350 R I 1200 L 640 R I 2700 L 1440 R I Current-state drawing / Bottleneck Processes C/T = 40 sec C/O = 0 Uptime =100% 2 shifts 27,600s Avail Tray = 20 pieces 18,400 pcs/mo -12, 000 L -6,400 R Current-state drawing / Data Production control State street assembly 90/60/30 days forecasts 6 weeks forecast Pacific Steel Co. Pacific Steel Co. Michigan Steel co. Daily orders 500 ft coils I Coils 5 days Stamping 4600 L 2400 R I S. Weld?#1 S. Weld #2 Weekly schedule Weekly fax MRP Fourth view of the current state map with information flow push Arrows Assy #1 Assy #2 Shipping Daily ship schedule Staging 2 shifts 5 days 1 second 7,6 days 39 seconds 1,8 days 46 seconds 7 days 62 seconds 2 days 40 seconds Production lead time = 23,6 days Value-Added time = 188 sec C/T = 62 sec C/O = 0 Uptime =100% 2 shifts 27,600s Avail 1 op 1 op C/T = 46 sec C/O = 10 min Uptime =80% 2 shifts 27,600s Avail C/T = 39 sec C/O = 10 min Uptime =100% 2 shifts 27,600s