价值流程图分析及量指标.pptVIP

October 21, 1998 1 精益推展衡量指标 精实生产衡量指标Lean Manufacture Measurable’s 进料仓库到出货仓库的时间－DTD （Dock to Dock） 首次合格率－FTT （First time OK through） 依排成生产－BTS (Build to shecdule) 总合设备效率－OEE (Overall Equipment effectiveness) 进料到出货时间DTD-Dock to Dock Time Dock to Dock time(DTD) Definition 定义 从原材料下货到完称品出货之间的过去时间 The elapsed time between the unloading of raw material and the release of finished goods for shipment. 总DTD时间为产品消耗时间，如原材料、制程作业、与在厂完称品出货前存在品的时间。 The total Dock to Dock time for a product includes the time that a product spends as raw material, work-in process and as a finished product in the plant, prior to being released. 衡量指标－DTD DTD进料仓库到出货仓库的时间 衡量指标－DTD DTD－进料仓库到出货仓库的时间 指原材料进场到制完成品准备出货时间 包含制造周期时间 DTD－是衡量物料通过工厂的速度， 不仅仅是制程的速度 DTD is measure(in hours) of the speed of material through the plant, not the speed of the processes. 衡量指标－DTD Benefits利益 DTD时间改善通过减少在线物料以及物料的库存总量。这就减少了损坏机会从而也提高了FTT Dock to Dock time is improved by decreasing inventories which leads to less material handling and storage. This results infewer opportunities to damage parts, there by improve First Time Through 改善DTD时间可增进能力支援OTD目标 Improved Dock to Dock time leads to improved ability to support the Order to dilivery (OTD) target 减少物料管理、废弃以及库存搬运成本，全都可以改善总成本数 Lower material handing, obsolescence, and inventory carrying costs, all lead to improved Total Cost numbers. 衡量指标－DTD 为什么Why 工厂必须消除浪费并转变成顾客方向拉动式系统 Plant must eliminate waste and move toward customer “Pull” systems. 设置巨大缓冲区生产过多零件（增快制程速度）但是降缓了物料速度 By building large buffers you product more parts(increase the speed of your process) but slow down the speed of materials. 减少库存可以减少物料管理以及存储、损坏零件机会较少 Decreaseing in ventories leads to less material handling and storage, which results in fewer opportunities to damage parts 衡量指标－DTD 为什么Why 衡量生产库存周转的时间管理 *DTD生产库存周转的时间管理 DTD日程越短则周期越快 有效管理库存资金降低