精益生产工具课件英文版.ppt

Tenants of Single Piece Flow Do Not Make Defects Do Not Pass Along Defects Do Not Accept Defects Zero Defects = 0 Defects Not 3.4ppm Check, Do, Verify Check - The previous operators work. Do - Your work. Verify - That you did your work correctly. Check, Do, Verify Gets you into Parts Per Million quality- When you verify your work, you catch 1 flaw in 100 parts. The next person checks your work and can catch 1/100 so that’s 1/10,000. Then that person Verifies their work and can catch 1/100. That’s 1/1,000,000 errors that can get through. Check, Do, Verify Every Customer in a Process has: - a right to expect perfect material - an obligation to inspect the material before use. - an obligation to inform the previous step in the process of any problem. - an obligation to stop the process until any problem has been resolved. One Piece Flow The production is organized into a synchronous chain where each person has a balanced amount of work relative to his/her supplier and customer in the chain. As one person finishes their element, so do all. Work is then moved down the line synchronously. Every person is empowered to stop the production process if a reject is spotted. One Piece Flow Your customer is the next step in the process. Give to your customer, exactly what they need ( 1 item), exactly when they need it, done perfect every time. Tenants of 1 pcs Flow Do Not Make Defects Do Not Pass Along Defects Do Not Accept Defect * Quality, Quality, Quality…Defects are the Worst Kind of Waste 7 Types of Waste Defective Parts Over Production Inventory Motion Transportation Waiting Manual Touches Batch Single Piece Flow From: The Toyota Production System Building Quality into the Process Single Piece Flow The next process is the customer … never send defects ! Sample Inspect catches Defect too Late When you Finally Find a Defect How many more do you have? Where are they in the process? What is the root Cause? Single Piece Flow catches Defects imme