毕业设计（论文）-整体叶轮复杂曲面造型及数控加工仿真.docx

南昌航空大学学士学位论文 整体叶轮复杂曲面造型及数控加工仿真 全套图纸加扣?3012250582 摘要：整体叶轮是涡轮式发动机的核心部件,它在航空航天、石油化工、冶金、国防等行业中均有广泛应用,是具有代表性的,且造型比较规范的、典型的曲面复杂类零件。本文在国家重大专项“航空航天典型零件高速多轴联动加工技术”的支持下,重点对整体叶轮的数控加工技术——CAD/CAM及仿真技术作了深入的研究,目的是实现整体叶轮的五轴联动数控加工,优化切削参数,提高叶轮等复杂曲面零件加工质量。首先,在UG环境下,对整体叶轮进行参数化建模,研究整体叶轮多轴数控加工工艺流程,解决了整体叶轮数控加工的几个关键工艺问题：毛坯的装夹、编程零点的设置、加工刀具的选择、切削参数的优化。利用UG仿真软件,进行切削仿真,解决切削过程中的过切、干涉等问题,得到整体叶轮的切削效果图。在五轴加工中心上,对整体叶轮进行了实际试切加工,不断优化切削参数和降低影响因素,提高工件加工的表面质量。最后,运用正交实验法和极差分析法,对不同的切削参数组合方案下得到的表面粗糙度进行极差分析,研究切削参数对整体叶轮的表面粗糙度的影响,得到最优的切削参数组合,对提高整体叶轮的加工技术水平具有一定的指导意义。 关键词：叶轮 UG 建模 仿真 指导老师签名： complex surface modeling and numerical simulation mechanic of the Integral impeller Student Abstract：The integral impeller is the key part of the turbine engine, whose form is standard and it is a typical surface complex-type part。It is widely used in aviation, petrochemical industry, metallurgy, national defense and other industries. In order to realize the 5-axis CNC machining of integral impeller, optimization of cutting parameters and improving processing quality for complex surface parts, With the support of national key special project, that is the machining technology of the typical components of aerospace high-speed multi-axis, the CNC processing technology of integral impeller that is CAD/CAM and simulation technologies is deeply researched in this thesis.Firstly, in the UG environment, the parametric modeling for the overall impeller was established, and the technological process of the impeller for multi-axis CNC machining was investigated. The key technology problems of CNC machining for the integral impeller was resolved, such as the selection and clamping of the blank, programming zero setting, the selection of the cutting tools, the setting of the cutting parameters.Using UG simulation software for cutting simulation, the problems of over-cut and interference in the cutting process were resolved, and the machining effect graph of the impeller was obtained. In