轴承安装培训资料.ppt

* 轴承套圈挡边的优化设计 改善的接触表面轮廓 粗糙度的极大优化 尺寸稳定性,公差带的缩小 保持架的优化设计 优化的内部结构设计 纯洁的钢材标准 最先进的热处理设备,技术和工艺 ENHANCED +: 新的产品线 产品设计 增加额外的动载荷能力 显著的降低摩擦系数，节省能源，为改善环境作贡献 提高服务寿命 增强轴向载荷 更好的自我调整补偿，优化载荷分布 减少摩擦系数,降低工作温度 稳定的性能 改善滚子引导,改善润滑状况 提高承载能力,降低应力峰值 延长疲劳寿命 表面压应力,均匀的金相组织 * 质量管理 原 材 料 检 验 ? 原材料 DIMENSIONAL INSPECTION ? 锻造 ? CNC 车削加工 ? 热处理 ? CNC 磨加工 ? 装配 SPECTROMETER 材料元素分析仪 Test of raw material chemical composition, including the content of Ti, Al, N, Ca, O and Cu 超声波检测 Internal defect inspection: pores and shrinkage Detection of non-metallic inclusions (cleanliness evaluation): sulfides, aluminates, silicates Surface and subsurface crack detection Grain size determination Heat treatment evaluation 涡流探伤仪 Detection of surface cracks in raceways Detection of residual stresses (Grinding burns) 磁粉探伤仪 Dimensional and geometrical tolerances Visual appearance Functional inspection Noise and vibration Dimensional and geometrical tolerances Visual appearance Surface roughness Dimensional and geometrical tolerances Visual appearance Surface roughness Residual magnetism Raceway and rollers profile Lip angle Coating thickness and uniformity * 质量保证系统 ISO 9000 TS 16949 ISO 14001 ISO 18001 机构 DAS TüV DNV DNV Already certified Already certified Already certified Already certified 资质证书 目前状态 * 新的生产厂房: 为什么? NBI欧洲轴承公司在2006年决定，作为一个战略的关键一步，在常州武进成立一个生产工厂，拥有自己的生产加工设备和热处理设备------常州克劳诺斯特种轴承制造有限公司 In the beginning, we performed the design in our Headquarters in Spain, buying raw material (forged rings + rolling elements + cages) and subcontracting the machining operations to approved workshops Our own technical inspectors were performing strict QC procedures to assure that all the machining processes were made according to our design, and we were controlling the assembly 战略因素 商业理由 我们关注于欧洲的主机市场，但是我们的客户需要全球化的供应链，很多客户都在中国设立工厂，我们也必须很好的为他们服务 中国是世界的制造工厂，为中国自己的工业配套服务是我们的光荣 TO BECOME AS INDEPENDENT AS POSSIBLE IN THE GLOBAL MARKET * 新厂房: 常州 总投资2千万欧元 27,000 m2 生产车间 ，5,000 m2 库房 产品内径最大可到1,050 mm 员工: 300 销售额: 3千万欧