《精益生产手册》世界500强培训精益生产系列中英文版.ppt

Lean Hand Book 精益生产手册 Standard Work Standard Combination Sheet标准化作业 标准作业合并表 3 Types of Standard Works3种标准作业 3 Types of Standard Works3种标准作业 Type 1 : Standard Work to support machine (90%) man (10%) combination task. 类型1：标准作业适用于90%的机器作业和10%的手动作业的组合作业方式。 Type 2 : Standard Work to support man (90%) machine (10%) combination task. 类型2：标准作业适用于90%手动作业和10%机器作业的组合作业方式。 Type 3 : Standard Work (also called as Work Standard) to support task carried out once signal is triggered. 类型3：标准作业（也叫做作业标准）适用于当信号产生时才去执行相应任务的作业方式。 How to start the Takt Time CalculationBased On Customer Demand 怎样根据客户需求计算节拍时间 How to start the Takt Time CalculationBased On Product and Process Design怎样根据产品和制程设计计算节拍时间 How to start the Takt Time CalculationBased On Product and Process Design怎样根据产品和制程设计计算节拍时间 What is Standard WIP　什么是标准WIP What is Standard WIP　什么是标准WIP What is Standard WIP　什么是标准WIP What is Standard WIP　什么是标准WIP What is Standard WIP　什么是标准WIP What is Standard WIP　什么是标准WIP What is Standard WIP　什么是标准WIPProcess To Process WIP　制程间WIP Takt Time 　节拍时间 Operations ( continue ) 　操作(续页) Layout ( continue ) 布局(续页) One Piece Flow 单件流 Total Productivity Maintenance ( Skill Matrix )全面生产维护（技能表） 4 Ways In Looking At Thing 4种看事物的方法 * * * * * * * * * * * * * * * * * * * * * * * * 1) One piece flow 单件流 2) Are the line visibility clear for the supervisor? Std.WIP? Takt counter? Line flow? 对于管理者来说，产线状况可视化吗？有标准WIP?节拍计数器？产线是流动的吗？ 3) One piece flow which like as the eggs inside the chicken should be one by one flow ,but not in parallel. 单件流就像母鸡肚里的鸡蛋一样是一个一个下蛋的，而不是一起下出来的。 4) To shorten the information of defect feedback, one piece flow can reduce our lead time. 为缩短不良现象的信息反馈，单件流可以帮助减少前置时间。 5) When we set up new layout ,we must consider use the one piece flow. 当建立新的生产线布局时，必须考虑使用单件流。 6) The Ideally layout is one piece flow according our Takt time. 理想产线布局是按照节拍时间的单件流。 7) The layout of “ Y” is better than the layout “ I I I ” series “Y”型布局比“I I I ”型布局好。 8) As the quality feedback is fast and