圆棒铝锭切割控制系统的设计.docVIP

Ⅱ Ⅱ I I 摘要 本次设计是通过对锯床进行了解之后，设计了圆棒铝锭切割控制系统，本文对圆棒铝锭切割控制系统进行了总体方案设计，对该控制系统的机械手上/下料、辊道送料、锯床切割铝锭进行了系统的设计。并按照锯床的技术参数进行设计。 圆棒铝锭切割控制系统采用PLC为控制核心，按照工艺过程进行设计，圆棒铝锭的切割过程是流水线模式即：上料机械手将待切割的圆棒铝锭放到前辊道后向后辊道方向运动，当圆棒铝锭运动到锯片的位置时停止，液压压紧装置将圆棒铝锭压紧，锯片机向下运动开始锯切，锯切完成后锯片机后退，料头料尾翻转机构动作以卸去切下的料头，园棒铝锭继续向下游传送辊道运动直到遇到定尺装置停止，再次重复液压压紧、锯切和卸去切下的料尾的工序，这样就完成了按照规定长度的料头料尾锯切，然后圆棒铝锭沿下游辊道输送并由下料机械手下料，至此，就完成了一根圆棒铝锭料头料尾的锯切工作循环。利用可编程序控制器对圆棒切割控制系统控制，选取了合适的PLC型号，根据切割的工作流程制定了可编程序控制器的控制方案，画出了梯形图，并编制了可编程序控制器的控制程序。 关键词: 圆棒铝锭切割控制系统；可编程控制器（PLC）；机械手；锯床 Abstract After learning about this design is based on the sawing machine, aluminum ingots of round cutting control system was designed, in this paper, the aluminum ingots of round cutting control system overall scheme design, the control system of mechanical hand/blanking, a roller table conveying, sawing machine for cutting aluminum for the design of the system. And shall be carried out in accordance with the technical parameters of the sawing machine design. Aluminum ingots of round cutting control system used PLC as the control core, carried out in accordance with the process design, the cutting process of aluminum ingots is a line of round mode: feeding manipulator will stay before cutting aluminum ingots of round into the table after table backwards direction, when aluminum ingots of round movement to the position of the saw blade stops, the hydraulic pressure equipment will be round rods aluminum clamp, saw blade machine movement began cutting down, after the completion of the saw blade sawing machine back, turn head material end agency action to cut material discharge head, garden bar aluminum ingots to continue moving downstream transmission roller until meet scale device stops, repeat hydraulic pressure, cutting and discharge cutting material process, thus complete the tail length of the head material cutting in accordance with the relevant provisions, and aluminum ingots of round along the downstream of the roller conveyor and by