WCM世界级制造完整课件幻灯片课件.ppt

Shingo 森口体系的检验方法 Judgment Inspection Informative Inspection (SQC/QCC/TQC) Source Inspection (0 QC) Find defects by checking finished product Reduce defects by providing feed back Eliminate defects by Poka-yoke system Source Inspection (0 QC) New TQC 判断式检验 信息式检验 溯源式检验 Quality Management - Zero QC质量管理 – 零缺陷 检验不能减少次品,只能发现次品!!! Quality Management - Zero QC质量管理 – 零缺陷 Judgment Inspection: Processing Inspection good product defects Informative Inspection: (SPC, Successive Self-) Processing Inspection good product defects Feedback adjustment ... ... inspect. operation inspect. inspect. operation inspect. inspect. operation inspect. self-inspection successive inspection double check Inspection System I Judgment Informative 判断式检验 信息式检验 Quality Management - Zero QC质量管理 – 零缺陷 溯源式检验 Quality Management - Zero QC质量管理 – 零缺陷 溯源式检验 Error Proofing 差错预防  Preventing or detecting errors at the source FMEAs provide basis for error proofing 在源头预防或探测差错 失效模式分析是差错预防的基础 zz 健忘 误解产生的错误 识别错误 新手错误 疏忽的错误 迟钝的错误 缺少标准的错误 蓄意的错误 错误有八种不同的类型 Examples of Poka-yoke System防差错系统实例 改进前 改进后 Quality Management - Zero QC质量管理 – 零缺陷 Quality Management - Zero QC质量管理 – 零缺陷 溯源式检验; 100%检验; 即时反馈和纠正; 防差错设施. Total Preventive Maintenance全员设备维护 7 OEE - Overall Equipment Effectiveness TPM - Total Preventive Maintenance QCO - Quick Change Over 设备总效能 全员设备维护 快速换型 LOCKOUT RULES 设备预防维修计划 更换空气过滤器 更换灯泡 更换皮带 更换制冷元件 更换油路过滤器 清洁油路 调节弹簧张力 调紧螺钉 检查线路 检查马达 1 2 3 4 5 6 7 8 - Monitors the status of production at any given moment in time. 监控生产在任何时间的状态 - Provides the historical data necessary to continuously improve operational availability 记录历史数据以不断改善运行能力 - Down time 故障维修时间 - Change over 换型次数和时间 - Planned down time 计划停机时间 - Quality loss 质量损失 - Speed loss 速度损失 - Other lost time，people，material，etc 其他损失时间 Increase Overall Equipment Effectiveness 提高设备总效能 操作时间 停工损失 纯操作时间 速度损失 增值的 操作时间 废品损失 51% 总的可用时间 228 243 248 3