品质知识——防误措施.pptVIP

MISTAKE-PROOFING防误措施;;; ; ;Increase profitability by eliminating inadvertent mistakes 消除无谓的错误可增加利润率 Increase productivity by reducing wasted time 减少浪费的时间可提高生产力 Improve customer satisfaction and quality by eliminating escapes 消除逃脱可提高客户满意度和质量 Increase reliability by continuously improving products, services or processes 不断改进产品、服务或程序可提高信誉;They are not the same thing! Mistakes Cause Defects. 他们是不同的！ 错误导致过失;Misunderstanding requirements 误解了要求 Skipping a process step or tasks 漏掉了一个工作步骤 Performing process steps incorrectly or in the wrong order 未正确地或以错误地顺序执行程序步骤 Contamination 污染;Mistake-Proofing is a way of using wisdom and ingenuity to create devices that ensure a task is always done correctly. 防误措施是指运用智慧和独创性发展出一个能确保任务总是能正确完成的设备的方法。 ;Why do we do Mistake Proofing? 为什么我们要采用防误措施？;Mistake-Proof 防误措施 the Design 设计 Redesign the product 重新设计产品 Eliminate the mistake condition 消除犯错误的条件 Redesign for symmetry or asymmetry 重新进行对称或不对称设计 Change the materials 改变材料 Change component type, characteristics or supplier 改变组件的类型、特征或供应商;Process Description: Making a pot of coffee 程序描述：泡一壶咖啡;Process Description: Making a pot of coffee 程序描述：泡一壶咖啡;Process Description: A label is pasted into a recess in a molded chassis 程序描述：将标签贴在底盘的凹槽内;Example of Mistake-Proofing the Design防误措施范例 设计;Example of Mistake-Proofing the Design防误措施范例 设计;Mistake-Proofing is a way of using wisdom and ingenuity to create devices that ensure a task is always done correctly. 防误措施是指运用智慧和独创性发展出一个能确保任务总是能正确完成的设备的方法。;Guide pins or interference pins 向导图钉或干涉图钉 Templates 模板 Part kits using shadowboxing 使用能防止错误的零件包 Limit switches 限制阀 ;Mistake-Proofing Process Changes防误码程序的改变;Try-Storming (vs. Brainstorming) 尝试风暴 （对头脑风暴） Involve the right people 让合适的人参与 Walk the process and get the facts 检验程序并获得事实 Don’t just sit and think about solutions... TRY THEM! 不要只是坐在那儿想解决问题的方法… 去尝试！;The “Nasty Test” (vs. the “Solution”) “恶心的试验” （对“解决方法”） When you think you’ve got the best solution… TRY