电火花制造技术.pptxVIP

Electrical Discharge Machining（EDM）; What Is EDM？;EDM is especially well-suited for cutting intricate contours or delicate cavities that would be difficult to produce with a grinder, an?end mill?or other?cutting tools. Metals that can be machined with EDM include hastelloy, hardened tool-steel, titanium?, carbide, inconel and kovar. 电火花加工是特别适合切割复杂轮廓或微小的孔，很难加工磨床、立铣刀或其他切割工具加工的工件。可以用电火花加工的金属包括哈氏合金，淬硬合钢，钛，碳化硅，英科乃尔和可伐。 ;EDM is sometimes called spark?machining because it removes metal by producing a rapid series of repetitive?electrical?discharges. These?electrical?discharges are passed between anelectrode?and the piece of metal being machined. The small amount of material that is removed from the workpiece is flushed away with a continuously flowing fluid. The repetitive discharges create a set of successively deeper craters in the work piece until the final shape is produced. EDM 有时称为“火花加工”因为它移除金属通过产生一连串快速的重复放电。正电极和被加工的金属片之间传递这些放电。从工件中切除的材料的小微粒是被不断流动的流体冲走。重复放电在工件上在创建一组先后深入的口，直到最后成形。;There are two primary EDM methods: ram EDM and wire EDM. The primary difference between the two involves the electrode that is used to perform the?machining. In a typical?ram EDM application, a graphite electrode is machined with traditional tools. The now specially-shaped electrode is connected to the power source, attached to a ram, and slowly fed into the workpiece. 有两种主要的电火花加工方法：电火花穿孔成形加工和电火花线切割。这两个之间的主要区别在于用于执行的加工的电极。在一个典型的电火花穿孔成形加工应用中，一个石墨电极加工被用在传统的工具。现在的异型电极是连接到电源、ram，并且慢慢地送入工件。;The entire?machining?operation is usually performed while submerged in a fluid bath. The fluid serves the following three purposes: flushes material away serves as a coolant to minimize the heat affected zone, thereby preventing potential damage to the workpiece acts as a conductor for the current to pass between the electrode and the workpiece. 整个加工操作通常是在流体中。加流体以下三个目的： 冲洗工件 作为冷却剂，以尽量减少热影响区，从而防止损坏工件 作为导体电流通过电极和工件之间。 ;In?wire EDM?a very thin wire serves as the electrode. Special?brass?wires are typical