100kN门式校直机的设计说明.docxVIP

100kN门式校直机设计 摘 要 机械、汽车、电机等行业大量使用轴类、杆类零件，这些零件的原材料在粗加工或热处理等过程中不可避免的会出现弯曲变形，如果不进行校直处理会直接影响工件的后序加工和使用，甚至可能出现相当数量的废品。所以为了能获得下道工序所允许的最小切削量或通过精密校直保证工件达到严格的最终设计公差要求，校直机成了工件热处理后不可缺少的关键设备。自动校直技术在近些年取得了很大的进步，不少研究学者为校直技术的发展做出了很大的贡献，同时也形成了很多的理论成果。但同时我们也应该看到，校直技术的发展过程中还有很多问题需要解决。近年来，国内的校直设备有了很大的发展，总的发展趋势是：系列完整、品种规格齐全；精度高，检测、显示手段完善，校直工件质量好；附件齐全、校直工艺范围扩大；向数控化、柔性化、自动化方向发展。本人设计的是单柱油缸校直机，该校直机可用于校直单体支柱的油缸与活柱坯料热处理造成的变形，亦可用来校直类似的杆类管类零件。另外也可用于钢板调平、压弯、压装等工作。并且本机可专用于单体液压支柱活柱和油缸的一般变形校直。该机具有拆装使用方便，灵活。 关键词：校直机；液压控制；加载油缸；横梁；轴 Abstract Profession massive use axes class and so on machinery,automobile,electrical machinery,the pole class components,these components raw material in processes and so on rough machining or heat treatment inevitable can appear the bending strain, if does not carry on alignment processing to be able to affect the work piece directly after foreword processing and the use,even possibly appears the considerable amount the waste product.In order to therefore can obtain the smallest cutting quantity which the evil ways working procedure permits or through the precise alignment guarantee work piece achieve the strict finally design common difference request,after alignment machine has become the work piece heat treatment the essential essential equipment.Myself design am JZ-I alignment machine,this alignment machine available the distortion which creates in the alignment monomer prop cylinder and the plunger semifinished materials heat treatment,also available comes the alignment similar pole class tubular goods components. Prepares in addition molds available also in the steel plate leveling, bends,the pressure installs and so on the work. And the this aircraft may use in the monomer hydraulic pressure prop plunger and the cylinder general distortion specially alignment.This machines and tools have the disassembling easy to operate, nimble. Keyword: Alignment Machine；Hydraulic Control；Loads The Cylinder；Beam；Shaft 目 录TOC \o 1-3 \h \u 摘 要 I Abstract II 第1章 绪 论 1