毕业设计（论文）-马自达6辅助刹车真空助力器壳体冲压模具设计.doc

2017 届毕业（设计）论文报告 题目： 马自达6辅助刹车真空助力器壳体 冲压模具设计 系 部： 机械动力工程系 . 专 业： 模具设计与制造 . 班 级： . 学 号： . 姓 名： . 指导教师： . . 2017 年 6月 中文提要 马自达6辅助刹车真空助力器壳体冲压模具设计 马自达6辅助刹车真空助力器壳体冲压模具设计 中文提要 本论文主要是对马自达6真空助力器的前壳体进行多工位模具设计。论文首先是按照多工位冲压模具的设计流程，进行结构分析。然后为验证冲压模具设计的合理性，应用CATIA软件进行了实体建模和装配，并且模拟了机械手和模具在实际状况下的生产情况。具体研究内容如下： （1）冲压工艺分析和模具总体设计。通过分析真空助力器前壳体的结构、冲压产品的要求、批量及成品，确定冲压工艺方案。对真空助力器前壳体的凹模和凸模进行了相应设计，设计完成了冲压模具的总体结构。 （2）前壳体多工位模具的CATIA仿真设计及分析。运用CATIA进行了前壳体多工位模具的仿真设计；进行了前壳体模具与机械手干涉状况检查分析。 （3）最后叙述了模具装配的精度要求和模具验收技术要求，进行了马自达6真空助力器前壳体的多工位生产。 关键词：多工位；冲压模具；CATIA；真空助力器 Press Tool Design of Mazda 6 Auxiliary Brake Vacuum Booster Shell PAGE PAGE 35 Press Tool Design of Mazda 6 Auxiliary Brake Vacuum Booster Shell Abstract Mainly against the front shell of Mazda 6 vacuum booster multi-station die design, according to the multi station stamping die design process, the structure is analyzed in this paper. In order to verify the reasonableness of the design, the CATIA software is applied to the solid modeling and assembly, and simulation of the manipulator and mold production in actual conditions. Specific research contents are as follows: (1) Stamping process analysis and die design. By analyzing the structure of the front shell of the vacuum booster, the requirements of stamping products, batch and finished products, the stamping process plan is determined. The die and punch of the front shell of the vacuum booster are designed correspondingly, and the overall structure of the stamping die is designed. (2) CATIA simulation design and analysis of multi position die for front shell. The simulation design of multi-position die of the front shell is completed by means of CATIA, and the interference analysis of mould and manipulator of the front shell is implemented. (3) Finally, the paper describes the technical requirements of acceptable requirement