圆盘剪切机结构设计解读.doc

圆盘剪切机结构设计 摘 要 圆盘剪切机主要应用于金属冶炼加工行业，用来剪切纵向厚度 20~30mm的钢板及薄带钢。但是圆盘剪在使用过程中存在传动系统精度低、径向调整和刀盘侧向调整精度低等问题，为了解决这些问题，借鉴以往的设计和工作经验，我设计了这台圆盘剪切机。此圆盘剪能够和拆卷机、伸直机、辊矫直机、飞剪机一起来完成伸直、切边等一系列的工作，设计思路如下： （1）通过对国内外圆盘剪的调研分析，总结出国内外圆盘剪相关技术的优缺点，确定圆盘剪各机构的布置方式和相关技术参数。同时完成轴向调节结构、径向调节机构和带宽调整机构的设计； （2）计算圆盘剪的剪切力和电机的传动功率。完成刀盘、传动轴、齿轮的设计和电机、轴承等零件的选型工作； （3）运用Solidworks三维设计软件对圆盘剪的主要零部件进行了三维建模及总体组装、虚拟装配。 本说明书从剪切原理、带钢的剪切变形过程，分析和计算了圆盘剪的剪切力和传动功率，同时完成了各零件的设计、选型及校核工作。 关键词：圆盘剪切机；侧向间隙调整；径向调整；带宽调整；Soildworks I 哈尔滨工业大学本科生毕业论文（设计） isc the dThe structure design of shearing machine Abstract The disc shearing machine is mainly used in metallurgical industry, which thin plate mm and thickness of steel is used to shear longitudinal 20 ~ 30 some to solve I designed is designed strip.The disc shearing machine adjustment radial consists of low precision, problems,such as driving system mechanism and the disk lateral low accuracy. The disc shearing machine with the decoiler, the unbender, the roller straightening machine, the flying shear can ： complete a series of work, such as unbending, trimming.the ideas are follows(1) through the analysis of the research of disc shear machine at home and abroad, summarizes the advantages and disadvantages of the disc shear related institutions the disc cutting to technology at home and abroad, determine arrangement and related technical parameters. At the same time completed the bandwidth the radial and axial adjusting structure, adjusting mechanism for adjusting mechanism design; (2) calculate the disc shear shear force and the transmission power of the motor, and shaft, the cutter head, gear To machine. complete the design of bearing and other parts selection work; main disc cut the for using the Solidworks 3d design software the (3) components of 3 d modeling and assembly and virtual assembly as a whole. deformation shearing the the principle, process of instructions The from analyze the shea