（生产管理知识）国际上水泥生产能耗的最佳实践值.pdfVIP

（生产管理知识）国际上 水泥生产能耗的最佳实践 值 国际上水泥生产能耗的最佳实践值 Internationalbestpracticevaluesofenergyconsumptionforcementproduc tion Fortheinternationalbestpracticesateachstageofproduction,datawereg atheredfrompublicliteraturesources,plants,andvendorsofequipment.These dataandcalculationsaredescribedbelow. 各个生产过程的国际最佳实践值是根据公开发表的各种文献资料，以及水泥 企业和设备供应商提供的数据确定的。下面来介绍这些数据及其计算过程。 Rawmaterialsandfuelpreparation 生料和燃料制备 Energyusedinpreparingtherawmaterialconsistsofpreblending(prehomog enizationandproportioning),crushing,grindinganddrying(ifnecessary)the rawmealwhichismostlylimestone.Allmaterialsarethenhomogenizedbeforeent eringthekiln.Solidfuelsinputtothekilnmustalsobecrushed,ground,anddrie d.Bestpracticeforrawmaterialspreparationisbasedontheuseofa longitudinalpreblendingstorewitheitherbridgescraperorbucketwheelr eclaimeroracircularpreblendingstorewithbridgescraperreclaimerforprebl ending(prehomogenizationandproportioning)at0.5kWh/trawmeal,agyratoryc rusherat0.38kWh/trawmeal,anintegratedverticalrollermillsystemwithfour grindingrollersandahigh-efficiencyseparatorat11.45kWh/trawmealforgrin ding,andagravity(multi-outletsilo)drysystemat0.10kWh/trawmealforhomog enization.Basedontheabovevalues,theoverallbestpracticevalueforrawmate rialspreparationis12.05kWh/trawmaterial.Ideallythisvalueshouldtakeint oaccountthedifferencesinmoisturecontentoftherawmaterialsaswellastheha rdnessofthelimestone.Highermoisturecontentrequiresmoreenergyfordrying andharderlimestonerequiresmorecrushingandgrindingenergy.Ifdryingisreq uired,bestpracticeistoinstallapreheatertodrytherawmaterials,whichdecr easestheefficiencyofthekiln.ForBESTCement,itisassumedthatpre-heatingo fwetrawmaterialsisnegligibleanddoesnotdecreasetheefficiencyofthekiln. 生料制备的能耗包括生料（主要是石灰石）的预混合（预均化和配料）、破 碎、粉磨和烘干（如果需要的话）。所有物料在入窑之前都要经过充分的均化。 入窑的固体燃料也要先经过破碎、粉磨和烘干。生料制备的最佳实践值计算依据 如下：预混合采用带桥式刮板式取料机或斗轮式取料机的纵向预均化堆场，或者 带桥式刮板式取料机的环形预均化堆场（电耗 0.5k