叶片式液压摆动油缸动密封接触压力的分析研究.docx

武汉科技大学第PAGE I页 叶片密封接触压力的数值模拟和有限元分析 Numerical and Finite Element Analysis of the Contact Pressure of Vane Seals in Rotary Vane Actuator 摘要 叶片密封直接决定叶片式液压摆动油缸的泄漏，影响油缸密封压力的大小。叶片密封与被密封元件之间产生接触压力，阻止被密封流体通过。叶片密封接触压力的大小及其分布状况是决定密封性能的重要因素。 本文以框形叶片密封为研究对象，主要进行了以下的研究。 （1）基于弹性接触、润滑摩擦理论，分析了叶片式液压摆动油缸的叶片密封机理，制定了叶片密封材料的选择模式。 （2）建立了叶片式液压摆动油缸叶片密封的接触压力数学模型，分析叶片密封径向区、轴向区的接触压力，探讨初始预压缩量、密封圆角和密封油压等参数对接触压力的影响。 （3）以大型有限元软件Abaqus为工具，建立了线性材料叶片密封接触的几何模型，模拟了叶片密封预压缩条件下的密封面接触压力与变形。与数值分析结果对比发现，接触压力分布曲线吻合较好，验证了数学模型的合理性。 （4）模拟了非线性材料的叶片密封接触应力，与线性有限元结果对比，发现两者吻合相当好，这证明了在特定条件下对材料模型进行线性简化的可行性。 本文研究工作对于了解叶片式液压摆动油缸密封接触压力的分布、影响因素和油缸的设计起到一定的参考作用。 关键词：叶片密封；密封机理；接触压力；弹性体；有限元 Abstract The effective sealing of rotary vanes is a key parameter to guarantee the magnitude of the adequate output torque of rotary vane actuator (RVA), which can only be achieved when the pressure of vane sealing contact is larger than that of the pressure of the sealed liquid in the actuator chamber.As a result, the magnitude and distribution of the contact pressure on the radial and axial sections of both RVA seals plays a significant role in sealing performances. The present study deals with the the formulation of the mechanics of vane seals of rectangular cross-section and window shape.The sealing mechanism of vane seals has been investigated. After constructing the mathematical and computational model of vane seals, results are obtained for the distribution of the contact pressure. These are followed by an extensive parametric study to establish the effects of various parameters on contact stress, such as the effects of the initial interferences, sealed pressure, and seal corner radius. Then the finite element (FEA) analysis of the contact stress is carried out. There was an excellent agreement between the numerical results and those derived from the FEA analysis. Keywords: Vane Seal, Sealing Mechanism, Contact Pressure, Elasticity, Finite Element Analysis  目录 TOC \o "1-3" \h \z \u 摘要 III Abstract IV 第一章绪论 1 1.1 课题的提