旋压封头几何尺寸测量系统的研制与试验.pdfVIP

江汉大学硕士研究生学位论文 I 摘要 针对目前旋压封头几何尺寸人工测量低效率的现状，基于摩擦轮传动原理和 传感技术，提出了“滚轮测量法”和 “位移测量法”分别测量封头外圆周长和圆 度公差，通过压紧和减振机构使特制标准测量滚轮与被测封头外圆直边接触作无 相对滑动的滚动运动，利用旋转编码器、色标传感器分别采集滚轮和封头的旋转 圈数信息，利用电涡流位移传感器采集封头径向跳动信息，并通过公式计算以及 通讯模块实时输出外圆周长与圆度公差的测量结果；同时，基于激光测距和坐标 转换原理，提出了“激光扫描法”测量封头内表面形状公差，使用激光测距传感 器以及光电编码器对封头内表面进行了多断面形状公差信息的采集，利用逆向工 程技术反求出封头3D 模型，使用MATLAB 软件提取封头内表面形状公差数据 拟合成断面曲线，并与标准公差带进行对比。 研制了旋压封头几何尺寸测量系统，创新地设计了外圆周长、圆度公差和内 表面形状公差测量的机械装置，实现了旋压封头外圆周长、圆度公差、内表面形 状公差等几何尺寸参数的测量。利用该系统对EHA1200×3等椭圆封头进行了静 态和动态测试试验，试验结果表明，测量方法是可行的，重复测量时测量系统性 能稳定，测量效率高，测量精度满足GB/T25198-2010 《压力容器封头》规范要 求，验证了本方法的有效性和测量系统的可靠性。 关键词： 旋压封头；几何尺寸；滚轮测量法；激光扫描；逆向工程 江汉大学硕士研究生学位论文 II Abstract it is very inefficient to measure the geometric dimension of spinning head by hand at present, roller measuring method and sense technology are proposed to measure the spinning head’s circumference and roundness tolerance respectively which are based on the principle of friction wheel transmission and displacement sensing technology.The standard measuring roller is rolling aside by the head’s straight edge without relative sliding when using the compaction and damping mechanism.The rotary encoder and the color-coded sensor are used to collect the rotating circle information of the roller and the head respectively, the radial information of the head is collected by the electric vortex displacement sensor, and the measurement results of the circumference and outer circle’s roundness tolerance are calculated by formula and the communication module. The laser scanning methodwhich isbased on theprinciple of laser ranging and coordinate conversion is proposed to measure the shape tolerance of the head’s inner surface,and the shape tolerance information of the head are collected by laser ranging sens