热加工教学课件：28 Solid-State Welding Processes.pptVIP

Spot Welding Example Figure 28.8 Robots equipped with spot-welding guns and operated by computer controls, in a mass-production line （流水生产线） for automotive bodies. Source: Courtesy of Cincinnati Milacron, Inc. 28.5.2 Resistance Seam Welding（电阻缝焊） Fig.28-7 The schematic illustration of RSEW RSEW process is a modification of spot welding cylindrical electrodes are replaced by rotating wheels or rollers. Used to make the longitudinal seam of cans. The typical welding speed is 1.5m/min for thin sheet. High-Frequency Resistance Welding. These spot welds overlap into a continuous seam. The electrically conducting rollers produce a spot weld RSEM can produce a continuous seam joint that is liquid and gas tight （防水和防气） 定义： 缝焊是用一对滚盘电极代替点焊的圆柱形电极，与工件作相对运动，从而产生一个个熔核相互搭叠的密封焊缝的焊接方法。 滚盘直径一般：50-600mm，常用：180-250mm； 滚盘厚度：10-20mm 接触表面形状：圆柱面和球面 缝焊一般可分： （1）连续缝焊：易使工件表面过热，电极磨损严重，较少用； （2）断续缝焊：滚盘连续转动，电流断续通过工件。易产生缩孔和裂纹。 （3）步进缝焊：滚盘断续转动，电流在工件不动时通过工件。由于交流焊机较少，也较少应用。 28.5.3 Flash Welding Fig.28-8 The schematic illustration of Butt Welding Video 28-3 shows the BW process the two components are clamped tightly and the interfaces are subjected to a sufficient contact . The local zone at the interface is molten by resistance heat after current flowing the interface. Consequently, a axial pressure is applied along the axial direction of workpiece after the current is turned off quickly. 28.5.3 Flash Welding Fig.28-9 the schematic illustration of flash butt welding Impurities and contaminants are squeezed out during this operation, so the quality of the weld is good. A machining is necessary to improve the part appearance due to a presenting flash. 28.5.3 Flash Welding The procedures of this process: 1. after two components are also clamped tightly and the current is applied 2. the ends of components to be welded are moved closely and slowly. developing a flash (arc) and electrical resistance. (Fig.28-8) 3. After the proper temperature is reached and the interfa