79_红带_设计阶段rb_design_tollgate.pptVIP

D M A D V 8/19/2006 Design Revision 5.1 For Internal Use Only - All Rights Reserved - The Manitowoc Company 1 Design Tollgate 设计阶段 Design Module 设计模块 Revision 修订本 5.1: 8-19-06 D M A D V 8/19/2006 Design Revision 5.1 For Internal Use Only - All Rights Reserved - The Manitowoc Company 2 4.0 设计方案 目标 主要活动 会用到的工具和技术 关键交付文件 ? 确认 / 改善功能转换 模型 ? 选择设计方案 ? 确定方案对比结果 ? 完成设计阶段的失 效模式和影响分析 ? 完成可靠性试验 ? 制定验证计划 ? 设计产品 / 流程 ? 实施蒙特卡洛分析 ? 确定公差 ? 评审优先设计 , 批准 对比方案 . ? 通过设计和关键客 户要求 , 确定 / 记录 关键质量特性 . ? 在设计参数中评估 关键客户要求的可 变性 . ? 确定潜在的失效模 式 . ? 实施公差分析 ? 功能转换模型确认 / 改善完成 ? 制定分数卡 ? 量化方案对比 ? 确定公差 ? 设计阶段的失效模 式和影响分析 ? 设计分析 ? 详细设计 ? 验证“试验”计划 1.5 1.0 0.5 0.0 -1.5 0 X2 -1.0 50 -0.5 -0.5 100 0.0 -1.0 0.5 Y11 1.0 -1.5 1.5 X1 Surface Plot of Y11 1.0 定义 2.0 测量 3.0 分析 4.0 设计 5.0 验证 Items in tan are also DMAIC tasks, and are not specifically re-taught in the DFSS program D M A D V 8/19/2006 Design Revision 5.1 For Internal Use Only - All Rights Reserved - The Manitowoc Company 3 4.0 Design Solution Objective Main Activities Potential Tools and Techniques Key Deliverables ? Validate/refine Transfer Function models ? Select from among candidate design alternatives ? Identify trade-offs ? Complete Design FMEAs ? Complete reliability testing ? Create verification plan ? Design product/process ? Perform Monte Carlo analyses ? Set tolerances ? Review priorities, approve trade-offs as needed ? Identify/document CTQ Flow-Down from customer CCRs through design parameters ? Assess sensitivities of CCRs to variability in design parameters. ? Identify potential failure modes ? Perform tolerance analysis ? Validated/refined Transfer Functions ? Scorecards generated ? Trade-offs quantified ? Tolerances set ? Design FMEA ? Design Analysis ? Detailed design ? Verification “Test” Plan 1.5 1.0 0.5 0.0 -1.5 0 X2 -1.0 50 -0.5 -0.5 100 0.0 -1.0 0.5 Y11 1.0 -1.5 1.5 X1 Surface Plot of Y11 1.0 Define 2.0 Measure 3.0 Analyze 4.0 Design 5.0 Verify Items in tan are also DMAIC tasks, and are not s