250t顶底复吹转炉整体安装工艺介绍.docxVIP

中国冶金装备网一中国冶金人的网 中国冶金装备网一中国冶金人的网 250t顶底复吹转炉整体安装工艺介绍 易高文① （中国十九冶集团有限公司南京分公司 江苏南京210039） 摘要：250吨顶底复吹转炉主要由托圈、炉壳、耳轴支座及倾动装置等组成，在国内首次采用 了四连杆下悬挂装置联结大吨位转炉和托圈。在安装过程中，保证炉体与托圈的对中精度和炉 体与托圈水平支承面的垂直精度相当困难。由于部件尺寸大，质量重，位置高，按照传统转炉 安装方法，施工难度较大。为了解决狭窄厂房空间内的运输以及高位、 高精度安装的技术难题, 设计了托圈和炉壳地面分段组装方案，钢包车搭建临时抬架安装下悬挂装置方案，激光三维跟 踪仪精确定位下悬挂支座安装方案，钢包车水平移动实现跨梁下转炉水平就位方案，液压千斤 顶同步升降实现轴承座垂直精确定位安装方案，有效解决了所面临的安装技术问题，为存在高 精度安装要求的大吨位转炉设备的安装，提供了宝贵的技术经验。 关键词：转炉下悬挂安装专用吊具 Installation Technique for 250 Ton Top and Bottom Blowing Converter Yi Gaowe n (China 19th Metallurgical Corporation Nanjing Branch Comp any, Nanjing 210039, China) Abstract: The 250 ton top and bottom blowing converter is composed of loop, shell, trunnion beari ng, tilti ng devices and etc. It is the first app licati on of the dow n four-li nk sus pension to connect the heavy shell and the loop. In installation, its precision coaxial of the shell and the loop and vertical accuracy of the shell axial and the loop bearing plane are hard to be met. The high in stallati on locati on is made by the heavy and large size of the con verter. A seque nee of tech niq ues is p rese nted to solve the in stallati on of the con verter un der the narrow space and the requireme nts of high installation location and high position accuracy. A ground sub-assembly technique is con ducted for the loop and the shell. A dow n four-li nk sus pension assembly tech nique is p rese nted by the application of a temporary lift frame built on two connected ladle cars. A converter level po siti on tech nique by moving the ladle cars is ado pted. A con verter vertical po siti on tech nique is propo sed. It app lies the synchronous lift ing hydraulic jack to achieve p recise po siti oning of vertical beari ng in stallati on. All the p rese nted tech niq ues effectively solve the tech ni cal p roblems faced by the installation. It provided valuable technical experienee for the installation requirements for the existe nee of a large tonn age of high-precisi on con verter in stal