检验电机专业基础知识培训.docxVIP

品管部内训资料 检验专业基础与实作培训 目 录 一、 电机专业知识 永磁电机的发展概况 ························································ 2 小功率无刷永磁直流电动机优劣· ···············································2 小功率无刷永磁直流电机组成 ·················································4 铜材与铝材的对比····························································5电机生产过程中专业术语· ·····················································6 常用国际单位换算 ···························································7 常用计算公式 ·······························································8 二、 工程识图及公差 三视图 ···································································7 工程图纸上的常用标记· ·····················································8 开状、位置公差及案例 ····················································13 三、 常见故障案例及解决方案 检测设备故障排查与检修 ··················································· 13 生产过程常见故障案例及解决方案 ············································15 客户整车常见故障案例及解决方案 ············································16 2016 年客户质量投诉案列· ····················································17 四、常用量具的使用 普通游标卡尺的使用· ························································ 18 内外径千分尺的使用· ························································ 21 万能表的使用······························································· 22 摇表的使用·································································23 四、 数据统计分析 柏拉图的制作与应用· ························································ 24 排列图 附件 1 常用定子参数························································· 25 附件 2 常用定子规格························································· 26 附件 3 客户排线对比························································· 27 1 品管部内训资料 一 、电机专业知识 1、 永磁电机的发展概况 世纪 20 年年代，世界上制造出第一台电机，就是永磁体励磁的永磁电机。永磁材料都是天然磁铁，其磁能密度低，因而体积大，造价昂贵。后来被铝镍钴永磁电机代替，铝镍钴永磁材料具有较高的剩余磁感应强度、温度系数小、居里温度高、热稳定性好、抗氧化强度强、耐腐蚀性强和加工性能好， 20 世纪 30 年代，在军工精密电机中一直占有重要地位，直流伺服电机、永磁同步电机、永磁 感应步进电机、低速同步电机等方面早已取得应用。 但铝镍钴永磁材料矫顽力低、 退磁曲线为非线性、抗退磁能力差的不足在应用方面是也受到诸多限制。 随着稀土材料的出现，永磁电机的得到更为广泛地应用。 20 世纪 60 年代后期，稀土永磁电机的开发研究主要针对航天航空、尖端军工要求高性能的设施上，不需要考虑价格的高科技领域。 20 世纪 80 年代，随着稀土材料价