多锥度锥型模液压控制一体化设计.docxVIP

PAGE 42 多锥度锥型模液压控制一体化设计 摘 要：本文针对复杂工况下的多锥度锥型模具设计了一套高可靠性、高安全性的液压控制系统。通过对多锥度锥型模具工作状态的分析，确定了液压系统的工作循环为:快速下行→慢速进行压制→继续保持液压→快速返回状态→回到原位停止。 液压系统的设计不仅仅需要足液压主机的动作和机械性能上面要求，还要同时满足一些国际公认的机械设计的基本原则，不仅要做到容积小，结构简单紧凑，还要兼具低成本和高效率，工作可靠，方便使用和维护等。液压缸的压力、液压流量、工作方案、液压泵等结构设计与目前已知的压力条件息息相关，其众多结构的设计，都是根据压力条件来确定的。 作为液压系统的关键——液压缸，其技术、质量和设计等都直接影响到主机的使用寿命以及正常工作情况下的性能。由于液压缸的整体设计不当导致其过快失效会造成巨大的社会以及极大的经济利益损失。因此，要采用现代化的结构设计的新方法来设计液压缸的结构。不断提高液压缸的实际使用寿命，这对社会经济效益具有重要指导意义。 本文先对液压缸各关键部件进行了基本设计和性能校核。然后，利用solid works软件建立了液压缸的几何模型，并通过插件simulation对液压缸进行了静应力分析。对液压缸的改进设计有一些参考意义。 关键词：液压系统 液压缸 有限元 solid works Integrated design of hydraulic control for multi taper conical die ABSTRACT：In this paper, a hydraulic control system with high reliability and safety is designed for the conical die with multi taper under complex working conditions. Through the analysis of the working state of the multi taper conical die, the working cycle of the hydraulic system is determined as: fast down → slow pressure → pressure maintaining → fast back → stop in place. The design of the hydraulic system should not only meet the requirements of the host in terms of movement and performance, but also meet some recognized design principles, such as small size, light weight, low cost, high efficiency, simple mechanism, reliable work, convenient use and maintenance, etc.The design of the hydraulic system is mainly based on the known conditions to determine the hydraulic work plan, hydraulic flow, pressure, hydraulic pump and other parts of the design. As the key of the hydraulic system-hydraulic cylinder, its technology, quality and design all directly affect the service life of the host and the performance under normal working conditions.If the design is improper, premature failure will cause huge economic loss.In this regard, it is necessary to adopt advanced modern structural design methods for the structure and innovative design of the hydraulic cylinder to continuously improve the actual service life of the hydraulic cylin