磁轭级进模毕业论文及其制造工艺毕业论文.docxVIP

摘要 本次课题来源于某电器厂生产需要，主要应用于冲制改进型塑壳开关控制器中的重 要零件一一磁辘。冲压可分为五个基本工序：冲裁、弯曲、拉深、成形和立体压制（体 积冲压）。冷冲压工艺与其他的加工方法相比，有以下的特点：1）用冷冲压加工方法可 以得到形状复杂、用其他加工方法难以加工的工件，冷冲压件的尺寸精度是由模具保证 的，因此，尺寸稳定，互换性好。2）材料利用率高、工件重量轻、刚性好、强度高、 冲压过程耗能少。因此，工件的成本较低。3）操作简单劳动强度低、易于实现机械化 和自动化、生产率高。4）冲压工艺中所用的模具结构一般比较复杂，生产周期较长、 成本较高。 关键词：磁辘，冲裁，弯曲，级进模 若需要CAD图等其他文件，请加Q： 249796576 Abstract The subjects come from a plant electrical production needs, Punching mainly used to improve Molded Case Switch Controller of the important parts — rim. Stamping can be divided into five basic steps : the punching, bending, stretching, molding and three-dimensional suppressed (volume stamping). Cold stamping process with other processing methods have the following characteristics : 1) using cold stamping process can be complex shape with other processing methods for processing workpieces Cold Stamping the dimensional accuracy is guaranteed by the mold, therefore, dimensional stability, good interoperability. 2) material utilization, and high workpiece light weight, rigidity, and high intensity, low energy-consuming process of stamping. Therefore, the lower the cost of the workpiece. 3) simple low labor intensity and easy to mechanization and automation, productivity high. 4) stamping process used in the mold structure generally more complicated and longer production periods and higher costs. Keywords : rim, cold stamping, progressive die TOC \o 1-5 \h \z \o Current Document 1绪论 1 \o Current Document 1.1国内级进模的研究现状和发展趋势 1 \o Current Document 1.2国外级进模的研究现状和发展趋势 3 \o Current Document 2总体设计 4 2.1零件简介 —— 5 2.2零件图- 5 \o Current Document 2.3工艺方案的确定 -6 \o Current Document 2.4排样图的设计与计算 7 \o Current Document 2.5冲裁力 10 \o Current Document 2.6压力机吨位和型号的选择 12 \o Current Document 2.7压力中心的计算 13 \o Current Document 3工作零件的设计- 16 \o Current Document 3.1凸、凹模的设计原则 16 \o Current Document 3.2凸凹模刃口尺寸的计算 16 3.3弯曲模工作部分结构参数的确定 21 \o Current Document 3.4凸模和凹模的结构设计 22 \o Current Document 4凸、凹模纟且件及其纟吉构的设计. 28 \o Current Documen