电解槽物料输送PLC控制及其上位机组态专业系统设计.doc

摘 要 电解槽物料输送自动控制系统是电解铝厂自动控制系统中很关键一个控制系统。系统关键包含浓相传输和超浓相传输两部分;浓相传输部分关键是氧化铝经加压罐加压输送到含氟氧化铝储存罐工作过程;超浓相传输是把含氟氧化铝经离心机输送到电解槽工作过程。设计完成了浓相传输和超浓相传输PLC控制及其上位机组态系统设计。PLC控制系统关键包含硬件选择和梯形图设计。上位机组态系统关键完成了各关键画面设计和程序编写,报警系统采取真人发音报警和文字报警窗口相结合报警方法,视频监视经过外部摄像头采集对生产现场进行监视;最终在程序中经过变量函数给定,成功完成了工作过程模拟。可编程控制器采取是西门子企业新产品S7-300;上位机组态设计软件采取是北京世纪长秋科技世纪星组态软件。 关键词：电解槽物料输送；可编程逻辑控制器；PLC；组态 ABSTRACT Electrobath Automatic Material Handling System is one of the most important automatic systems in the electrolytic aluminum factories. The system mainly has two parts, including dense phase transport and hyper dense phase transport. The dense phase transport is the process in which the alumina is pressed in the pressing pot and transmitted to the deposited pot of the fluoric alumina. And the hyper dense phase transport is the process in which the fluoric alumina is transmitted to the electrobath through the centrifugal. This design has complemented the PLC control of the two transport above and the design of upper-set configuration. The system of PLC control includes choosing the hardware and designing the lad. The system of upper-set configuration deals with the design of menus and the writing of program. The alarm system has adopted the alarm mode that both real-man pronunciation and character windows are used. The video monitor has used the outside digital cameral to monitor the producing spot. Finally, the whole process has successfully simulated by giving the variable function in the program. In this paper, Siemens’ S7-300 has been chosen as the programmable controller, and the CenturyStar configuration software of Peking Century Changqiu Science Technology Corporation has been adopted as well. KEY WORDS：aluminum cells materiel transport; programmable language controller; PLC.; configuration 目 录 1引言……………………………………………………………………………1 1.1 课题介绍…………………………………………………………………1 1.2电解铝工业生产现实状况……………………………………………………1 1.3 浓相传输介绍……………………………………………………………4 1.4超浓相传输介绍………………………………………………………4 1.5 西门子S7-300PLC介绍……………………………………………