轴齿轮的机械加工工艺及工装设计书要点.docxVIP

精品文档 精品文档 PAGE PAGE21 精品文档 PAGE UniversityofSouthChina 机械工程学院 机械专业 课程设计说明书 设计题目：轴齿轮的机械加工工艺及工装设计 课程名称： 机械专业课程设计 学生姓名： 学 号： 专业班级： 指导教师： 起止时间： 2013年12月02日至 2013年12月20日 设 计 任 务 书 题目：轴齿轮的机械加工工艺及工装设计 如图所示轴齿轮，齿数 Z为19，模数M为2.5，材料为 45钢。生产类型为大批量生 产，工艺类型采用常规工艺， 工序安排采用工序分散原则， 设备采用通用设备 +专用工装。 技术要求：1. 轴的内圆与外圆的圆跳度不大于 0.03； 毛坯调质处理； 齿面硬度为HRC45-48。 要求对轴齿轮的机械加工工艺规程及加工齿轮的夹具进行设计。设计内容： 零件图：1张； 机械加工工艺过程卡：1张； 机械加工工序卡：1套； 夹具装配总图：1张； 夹具零件图：1张； 课程设计说明书：1份。 1 内容摘要： 按照题目要求，对工件的工艺要求和技术要求进行分析，通过所学的知识先选择合理的毛坯材料、外形与尺寸。并选择合理的定位基准与加工顺序。通过查找工艺手册选择并计算工件的加工余量，制定最优的工艺路线，以节省成本和工时。再对最终的工艺路线的各工序进行分析与计算其切削用量、进给量和切削速度，并计算所需工时。加工齿轮时，综合考虑选择插齿进行齿轮加工，分析其工 艺性确定工件的定位与夹紧方案，再计算其定位误差和夹紧力，设计其专用的夹具。 关键词：轴齿轮、加工工艺、工序、夹具； 2 目 录 零件的工艺分析·····································································4 1.1 零件的结构特点·····································································4 1.2 技术要求·············································································4 1.3 加工工艺性··········································································4 毛坯的确定············································································5 零件的基准选择·····································································6 重点工序的说明·····································································6 工艺路线的制定·····································································6 加工余量的确定·····································································7 各工序切削用量的选择及工时的计算········································9 专用夹具的设计···································································19 8.1问题的提出··········································································19 8.2 定位基准的选择 ······································································20 8.3 定位误差分析········································································20 8.4 夹紧力的计算········································································20 课程设计心得体会································································20 参考文献········································