龙门加工中心铣头自动交换系统设计.docVIP

介绍了一种铳头可自动交换的桥式高速龙门五轴加工中心的总体设计方案，对现 在国内外存在的功能相似的机床的性能指标一一作出对比，其中，主要描述了机床的机械 结构、性能和主要零部件的设计和选择，对三个直线轴驱动的方法、两个摆动轴驱动方法 和数控操作系统的的设计选择逐一作岀分析和讨论，其中主要展示了强推力直线电机的使 用和双摆铳头自动交换技术的使用；为强推力直线电机的使用以及快速龙门机床的设计研 究给出了重要的理论依据和实践经验。本发明提供一种大型龙门五轴加工中心，包括工作 台、左桥梁、右桥梁以及在左右横梁上移动的横梁，其X, Y向采用直线电机直接驱动， 滑板内部放置平衡油缸。Z向双电机重心驱动滑枕。自制AC双摆头，根据加工需求实现A 轴可自动交换。两桥梁分置两套刀库，容纳32把刀具。头库放置在工作台后面，可方便 的实现A轴摆头的自动交换。系统悬挂安装在机床前方右桥梁上。本发明使用直线电机驱 动，运行平稳，性能稳定，适用于航空，航天，汽车等模具的精密加工 关键词：龙门五轴加工中心；铳头；自动交换；直线电机；高速加工 Abstract An overall design proposal for High -Speed Gantry -Type 5 -Axis Machining Center with milling head exchangeable is introduced and a detailed comparison in performance is made with the similar existing machine at home and abroad, in which mechanical structure characteristics as well as designing and choosing of key components are expounded.And further analysis and discussion are made in the drive type of three liner axis two rotary axis as well as the designing and choosing of CNC operating system.Especially the application of high thrust linear motor and automatic -exchangeable technology of double rotary milling head are focused on, which provides important theoretical basis and practical experience for the application of high thrust linear motordesign and research of highspeed gantry-type machine.The present invention provides a large gantry five axis machining center, including the workbench, Bridges, bridge right and left in the beam and around the X，Y to adopt linear motor direct drive, skateboard internal placed balance cylinder. Z focus to the two motor drives the ram. Homemade AC double pendulum head, according to the processing requirements to achieve A shaft can be automatic switching. Two sets of knife library, two Bridges division to hold 32 knife. Head library placed behind the workbench, easy to the realization of A shaft head automatic switching. Suspension system is installed on the machine right in front of the bridge. The present invention USES linear motor drive, smooth operation, stab