年产1.5万吨TPU生产工艺流程设计.docxVIP

PAGE 23 年产1.5万吨TPU生产工艺流程设计 摘 要 本设计以年产1.5万吨TPU进行生产工艺流程设计。首先对热塑性聚氨酯弹性体（TPU）的基本性能、化学性质、外观、产品应用情况进行介绍，再对目前的生产现状、 市场需求和供应状况进行简要分析和预测，结合目前一些优秀企业的生产工艺和参考大量文献，设计出了一种高效的TPU的生产工艺路线。选择采用MDI、PBA和BDO为原料的双螺杆法进行生产，采用一步法连续聚合。本设计对整个工艺的过程、工艺条件、反应机理等进行了叙述，并根据设计的工艺路线准确绘制出了带控制点的工艺流程图。同时科学地进行了工艺过程的物料衡算，计算出原料配比，并结合了热量衡算对本设计所使用到的生产设备进行选型，然后列出物料平衡表与热量平衡表。其中设备工艺计算包括釜体的设计，搅拌装置的设计，传热装置的设计和双螺杆反应挤出机各部分的要求设计等。结合了以上的计算结果，设计出最安全，经济效益最高的工厂车间布置，包括了厂房的布置和车间设备的布置，并绘制出工厂的布局图和车间设备的布置图。最后整个设计所需的总投资成本做出初步核算，包括对原料、生产设备、人力和厂房的投资等所有费用都做了计算，预算出本设计年产的1.5万吨TPU所能够带来的利润。最后对排除的废气设计出处理方案。 关键词：热塑性聚氨酯弹性体（TPU）；双螺杆法；一步法；连续聚合； Production process design of TPU with an annual output of 15000 tons Abstract The design is designed with an annual production capacity of 15,000 tons of TPU. First of all, the basic properties of the thermoplastic polyurethane elastomer (TPU), chemical properties, appearance, product application situation is introduced, then the current production status, market demand and supply situation of a brief analysis and prediction, to combine the production process of some outstanding enterprises and reference a large number of literature, to design an efficient production process route of TPU. MDI, PBA and BDO were used as raw materials for the production, and one-step continuous polymerization was adopted. This design describes the whole process, process conditions, reaction mechanism, etc., and accurately draws the process flow chart with control points according to the design process route. At the same time, the process of scientific material balance calculation, calculation of raw material ratio, and combined with the heat balance calculation of the design used to select the production equipment, and then listed the material balance sheet and heat balance sheet. The equipment process calculation includes the design of the kettle body, the design of the mixing device, the design of the heat transfer device and the design of the requirements of each part of the twin-screw reaction extruder. Combin