年产万吨硫酸铝车间工艺设计设计.docVIP

年产 1 万吨硫酸铝车间工艺设计 纲要 我国硫酸铝的生产现状，年产量万吨以上的公司已达 29 个，3000t 至 10000t 的公司达 85 个。全国硫酸铝生产能力已达 115 万 t，产量打破 95 万 t，仅次于美国和日本，而居世界第三位 [1] ；硫酸铝生产中存在的问题是，设计不合理，设施不配套，产量质量都没法达到初衷要求以及部分生产厂家规模较小， 经济效益差致使产品积压严重、 投资没法回收， 使部分公司背上深重的经济包袱； 生产工艺主要有铝灰、铝渣法、活性氢氧化铝法、铝矾土常压法、煤矸石加压法等，对各个工艺的优弊端进行对照，发现以高岭土为原料生产硫酸铝，拥有原料成本低，产量高，产质量量好， 过程易控制等长处， 制备过程中产生的废渣可作为高活性的高硅资料，也可作为优秀的涂料及板材制品填料， 进而实现了综合利用和无废渣排放，拥有踊跃的环保意义； 采纳高岭土为原料生产硫酸铝， 切合设计的目的和指导思想。 高岭土生产硫酸铝，使高岭土经过预办理过程，清除高岭土中的粗石英砂、杂质，用于生产水泥玻璃，获取高岭土精矿，经过煅烧活化，粉碎，过筛送致生产车间，与 55%的硫酸简单混淆送至反响釜， 经过反响的酸浸，沉降，分别和中和办理，获取合格的硫酸铝简单，送至浓缩结晶槽中，进行浓缩结晶，并经过成品粉碎机将硫酸铝晶体粉碎，包装。 要点词： 硫酸铝；现状；生产工艺；高岭土 Abstract The plants having 10,000 tons of annual output of aluminum sulfate in China hav being upto 29, and the plants having 3000 t to 10000 t, being upto 85. The aluminum sulfate production capacity has reached 1.15 million t, yield breakthroughs 950,000 t, after the United States and Japan, the third in the world live;Aluminum sulfate production in the problem is that the unreasonable design, equipment is not supporting, yield and quality are unable to meet its mind and requested some smaller manufacturers, leading to poor economic returns serious backlog of products, investment is not possible, so that some enterprises back heavy The economic burden of production of a major Al Grey, Al Jardine, of aluminum hydroxide, bauxite atmospheric pressure, such as coal gangue compression method, all of the advantages and disadvantages compared to that of raw materials for the production of kaolin Aluminum sulfate, a low-cost raw materials, high yield, good quality products, process-control advantages, in the course of preparation of the high-activity waste residue can be used as the high-silicon material, but also as a fine of paint and sheet metal products fill, so as to achieve a comprehensive Use and no waste residue emissions, have a positive environmental significance of raw materials used for the production of kaolin aluminum sulfate, with the design of purpose and guiding ideology. Kaol