制粒工艺过程的水分控制.pptxVIP

影响颗粒稳定度的因素;蒸汽调制的基本作用;淀粉糊化程度取决于：温度、水分与时间 制粒前的常规蒸汽调制，淀粉糊化度的提高一般不超过五个百分数单位 压粒过程摩擦生热导致的淀粉糊化无助于提高颗粒稳定度;调制料温、制粒升温与淀粉糊化的关系;蒸汽调制的基本作用;蒸汽调制的关键;蒸汽调制过程的热交换;蒸汽表 over;蒸汽质量;蒸汽质量的计算;蒸汽表 over;蒸汽系统主要设备的选择与设定;锅炉的选择与设置Boiler Selection and Layout ;ID (cm) = W x 3.53 v/30 W=蒸汽???量 (Steam flow),kg/min v=给定气压下的比体积 (Specific volume under given steam pressure),m3/kg (查表) 30 = 最大流速 (allowed steam flow velocity),m/s ;气水分离器Steam Separator;其功能为将凝积水(在进入调制器前)从蒸汽系统中排出. To remove water condensate out of the steam system (before the steam going into the conditioner). 疏水阀应不时启闭使一定压力下的凝积水移到常压的回收系统且不丢失蒸気. It must periodically open and close to allow the pressurized condensate to be removed in to an atmospheric condensate return system without losing steam. ;只有气压稳定才能使气流稳定,从而保证制粒过程稳定. Steady pressure is critical for smooth steam flow and hence smooth pelleting operation. 减压有助于提高蒸汽质量. Pressure reduction helps improving steam quality. 减压(稳压)器的主要参数:流量、调压范围及控制的稳定性(可用变异系数度量). Parameters for consideration: Maximum flow (kg/hour), pressure range, pressure stability (expressed as CV%). ;控制进入调制器的蒸汽流量.只有物料流量与蒸汽流量同步控制才能实现稳定的制粒作业. It meters the steam flow going into the conditioning chamber- an important device for operator 调制器操作与流量应是线性关系. A linear response is required between control valve and steam flow. 一般的控制阀的操作与实际流量不是线性关系. The gate valve is non-linear - at half opening, small changes in setting results large steam flow variation. ;减压、分水、气压控制三合一 A separator - trap - pressure regulator “three in one”device. 流量控制阀在自动和手动控制条件下均与流量呈线性关系. Linear steam flow control valves for both manual and automatic control system - ;蒸汽调制系统参数的设定Parameter Settings in Steam Conditioning;减压前后的压力比Pressure Ratio before –after Pressure Reducing Valve;进入调制室的蒸汽压力设定Steam Pressure Setting before Conditioner; 调制温度≤700C 以控制水分避免塞机 Keep mash temperature≤700C to avoid moisture increase caused stickiness 可考虑采用较高蒸汽压力甚至过热蒸汽 Higher steam pressure - low steam flow, or supper heated steam may help ;延长调制时