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Potenrral Failure Mode A
and Effects ~nal~sis
POTENTIAL
FAILURE MODEAND
EFFECTSANALYSIS
(FMEA)
Reference Manual
Fourth Edition
First Edition, February 1993 Second Edition, February 1995 Third Edition, July 2001
Fourth Edition, June 2008
Copyright O 1993,O 1995,O 2001, O 2008
Chrysler LLC, Ford Motor Company, General Motors Corporation
ISBN:978-1-534-1 36-1
FOREWORD
4thEdition
The FMEA 4 Edition is a reference manual to be used by suppliers to Chrysler LLC, Ford Motor
Company, and General Motors Corporation as a guide to assist them in the development of both
Design and Process FMEAs. The manual does not define requirements; it is intended to clarify
questions concerning the technical development of FMEAs. his manual is aligned with SAE
51739.
Summary of Changes in the 4th edition FMEA Reference Manual
The DFMEA and PFMEA methods described in the 4 edition FMEA Reference Manual include
those associated with design at the system, subsystem, interface, and component level and the
process at manufacturing and assembly operations. .A
*wi
General Changes k kq
The formatting used in the 4 edition is indded to provide easier reading.
o An index is included. \
o Icons are used to indieate key p$raphs and visual cues are used.
Additional examples a~$$~erbiagdiavebeen provided to improve the utility of the
manual andto pro
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