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PFMEA
Process Failure Mode and Effects
Analysis
James Davis, General Dynamics
Purpose
The purpose of this presentation is to
share the benefits of a detailed Process
Flow Diagram, conducted during a
Process Failure Mode and Effects
Analysis, that will ensure product
quality in the manufacturing/assembly
process.
James Davis, GDLS Slide Number: 2
Introduction
James Davis, GDLS Slide Number: 3
Definition of FMEA
A FMEA is an analytical tool that uses a
disciplined technique to identify and help
eliminate product and process potential
failure modes.
o By ID of potential failures
o Assessing the risks caused by failure modes and
Identify corrective actions
o Prioritizing corrective actions
o Carry out corrective actions
James Davis, GDLS Slide Number: 4
Most COMMON Types of FMEAs
Design (Potential) Failure Modes and
Effects Analysis-DFMEA
• Focus is on potential design- related failures
and their causes.
Process (Potential) Failures Modes and
Effects Analysis-PFMEA
• Focuses is on potential process failures and
their causes.
James Davis, GDLS Slide Number: 5
Value of FMEAs
Aids in improving designs for products and
process
Increased safety
Enhances Customer Satisfaction
o Better Quality
o Higher Reliability
Contributes to cost savings
Decreases warranty costs
Decreases waste, non-value added operations
James Davis, GDLS Slide Number: 6
PFM
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