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Warehousing
This chapter presents a description of a small, fictitious warehouse
that distributes office supplies and some office furniture to small retail
stores and individual mail-order customers. The facility was purchased
from another company, and it is larger than required for the immediate
operation. The operation, currently housed in an older facility, will move
in a few months. The owners foresee substantial growth in their
high-quality product lines, so the extra space will accommodate the
growth for the next few years. The description of the warehouse is of
the planned operation after moving into the facility.
The purpose of this chapter is to introduce the reader to the
operations of warehouses. Basic function sare described, typical
equipment types are illustrated, and operations within departments are
presented in some detail so that the reader can understand the
relationships among products, orders, order lines, storage space, and
labor requirements. Storage assignment and retrieval strategies are
briefly discussed.
Evaluation of the planned operation includes turnover, performance,
and cost analyses. Additional information can be found in other chapters
of this volume and in the reference material.
Role of the Warehouse in the Supply Chain
Warehouses can serve different roles within the larger organization.
For example, a stock r m serving a manufacturing facility must provide
a fast response time. The major activities would be piece (item)picking,
carton picking, and preparation of assembly kits (kitting). A mail-order
retailer usually must provide a great variety of products in small
quantities at low cost to many customers. A factory warehouse usually
handles a limited number of products in large quantities. A large,
discount chain ware house typically “pushes” some products out to its
retailers based on marketing campaigns, with other products being
“pulled” by the sto
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