桑塔纳轿车手动变速器输出轴加工工艺分析与夹具设计.doc

桑塔纳轿车手动变速器输出轴加工工艺分析与夹具设计 PAGE 1  桑塔纳轿车手动变速器输出轴加工工艺分析 与夹具设计 摘要 现代机械加工行业正发生着深刻的结构性变化，工艺工装设计与改良已经成为相关企业生存和发展的必要条件。动力装置行业作为一个传统且富有活力的行业，近十几年取得了突飞猛进的发展。在市场经济时代，这一行业呈现了新的发展趋势，由此对其动力装置的质量、性能产生了新的要求。输出轴作为动力装置的主要零件，工艺工装的设计与改良直接影响着其质量与性能。 本文首先对输出轴进行工艺分析并确定生产类型，其次确定毛坯种类以及绘制毛胚图，然后通过对定位基准，零件加工表面方法的选择等方面进行了工艺规程设计，并确定了工艺路线，最后对第ⅩⅣ道工序铣键槽进行了专用夹具设计。 关键词：输出轴；工艺分析；工艺规程设计；夹具设计 Processing technology analysis and special fixture design to output shaft of Santana manual transmission ABSTRACT The modern machine-finishing profession is having the profound constitutive change, the craft work clothes design and the Improvement has become the correlation enterprise survival and the development essential condition. The power unit profession takes a tradition but the rich vigor profession, in the recent several years has obtained the development which progresses by leaps and bounds. In the new economical time, this profession has presented the recent development tendency, from this to its power unit quality; the performance has had the new change. The output shaft took the power unit the major parts, the craft work clothes design and the improvement directly is affecting its quality and the performance. This article first introduced the output shaft function and the craft analysis, next the definite semi finished materials size, then has carried on the technological process design, finally has carried on the jig design to the 12th working procedure. Key words : output shaft; industrial analysis; process design; fixture design PAGE 1 目录 TOC \o 1-3 \h \u 26996 1 序言 1 5214 2 变速器输出轴的制造技术分析 3 19681 2.1 零件的工艺性分析及生产类型的确定 3 27971 2.1.1 零件的作用 3 3405 2.1.2 零件的工艺分析： 3 19665 2.1.3 确定零件的生产类型 4 1486 2.2 选择毛坯种类并绘制毛坯图 5 12529 2.2.1 选择毛坯种类 5 14122 2.2.2 确定毛坯尺寸及机械加工余量 6 12229 2.2.3 绘制毛坯图 7 32142 3 工艺规程设计 8 8472 3.1 选择加工方法与拟定工艺路线 8 13499 3.1.1 定位基准选择 8 20540 3.1.2 零件表面加工方法的选择 9 18159 3.1.4 工序的集中与分散 10 25056 3.1.5 工序顺序的安排 10 17372 3.1.6 确定工艺路线 11 13742 3.2 加工工序设计 19 1852