Design for Manufacturing(面向制造的设计-外文资料).docxVIP

Design for Manufacturing Basic Principles of Designing for Economical Production Simplicity Standard Materials and Components Standardized Design of the Product Liberal Tolerances Use Materials that are Easy to Process Teamwork with Manufacturing Personnel Avoidance of Secondary Operations Design to Expected Level of Production Utilize Special Process Characteristics Avoid Process Restrictiveness Think of these principles as design guidelines…annodtfaasst rhualersd. Guidelines do not hold true for all situations. There will always exceptions where doing something different than the rule will give a result that is better or probably just as good. However, in most cases, if you stay consistent with the rules as design goals, you are likely to have a more efficient, more robust, and less costly production method. 产品开发流程的重要性 Rule 1: Simplicity Description: --minimize the number of parts --use the least intricate shape --require the bare minimum precision --reduce the number of manufacturing operations Motivation: generally provides -- reduced cost -- improved reliability -- ease of easier servicing -- improved robustness Example: Dip stick swipe Rule 2: Standard Materials and Components Description: --use standard off-the-shelf parts --use widely available materials --use materials from dependable suppliers Motivation: --generally -- eases purchasing -- simplifies inventory management -- avoids tooling investments -- speeds up the manufacturing cycle Example: Standard shaft sizes, standard fasteners, or standard commercial supply sizes Rule 3: Standardized Design of the Product Description: For similar products specify -- the same materials -- the same parts -- similar subassemblies …. if possible Motivation: -- provides economies of scale -- promotes efficiency and familiarity in production -- simplifies operations -- simplifies inventory management Example: Common size hydraulic tanks used for lift vehicles Rule 4: Liberal Tolerances Description: --make tolerances as