钢结构焊缝射线探伤检验指导书.docxVIP

作业指导书 (一) Task Steering 目的 Purpose （第一版 1nd edition） 编制： 审核： 批准： 执行日期：2007 年 10 月 20 日 为使钢结构的部件和焊缝采用 X 射线检测时其全过程的操作规范化，以便获得合格的透照底片，正确反映产品质量。Standardize the whole process of X-ray inspecting in order to acquire eligible negative reflecting quality of products correctly. 适用范围 Applied scope 本规程适用于钢结构中板厚 3~40mm 的对接焊缝的射线透照检测。 This regulations is applied to radial inspecting of butt weld of 3~40mm thickness steel structure plate. 引用标准 Quoted standards ANSI/AWS D1.1(2006) “Structural welding code-steel”（钢结构焊接标准） ASTM/E 747（使用金属线透度计控制射线照相检测质量的方法） ASME SEC .V ASME B31.3 实施步骤 Procedure of performance 人员的要求 Requirements of personnel 从事射线照相检测的人员，必须掌握射线探伤的基础技术，具有足够的部件和焊缝射线探伤经验，并掌握一定的材料，焊接基础知识。 The person who inspect must know basic technology of NDT, basic knowledge of welding and material but have enough experience. 探伤人员应由相关部门无损检测考核委员会培训和考核，并持有相关部门无损检测考核委员会认可的 RTⅡ级或以上资格证书，才能从事与该等级相应的检验工作。The person who carries out flaw detecting should be trained and qualified by concerned Non-destructive testing committee and have certificate of RTⅡor above. 评片员每年进行视力检查，不得有色盲和色弱，其近距离视力或近距离矫正视力不低于 J1/J2. The person who assesses film will check his/her vision acuity every year. Not allowed to have color blindness and color weakness， Vision of close quarters or vision acuity of corrected should above JI/J2. 表面状态 Surface condition： 焊缝及热影响区的表面质量（包括焊缝余高）应经外观检查合格。表面的不规则状态在底片上的图像不应掩盖焊缝中的缺陷或与之相混淆，否则应做适当的修整。 The quality of welding line and heat-affected zone (include weld reinforcement) should be inspected by visual. Defects of weld shouldn’t be covered up by image on negative which showing irregular state of surface, otherwise it should be adjusted in some extent. 工作安全 Working safety： 射线探伤工作应符合所有适用的安全规程 This regulation should be compliant to all suitable safety rules.。 X 射线设备见表 1 About equipments of X-ray please see table 1 表 Table 1 制造厂家 Manufacturer 型号 type 管电压 voltage 管电流current Rigakucorporation 300EG-S3 300KV 5MA 日本理学 250EG-S2 250KV 5MA BALTOSPOT GFK-208 200KV 5MA/8MA 中国丹东射线仪器公司 XXG-2505 250KV 5M