工程方法_6sigma_09工序能力分析.pptxVIP

Capability Analysis过程能力分析;;Learning Objectives学习目的;Process Control vs Process Capability过程控制和过程能力;2. Process Capability过程能力 The “goodness〞 of a process is measured by process capability 过程的 “好坏〞是过程能力测量的 Compares “voice of the process〞 with “voice of the customer〞, which is given in terms of specs. or requirements 比较 “过程声音〞和 “客户声音〞,哪一个是根据规格或需要给出的? Measures how well a stable distribution (process in control) matches up with customer’s specs. 测量一个稳定的分布(过程受控)符合客户规格的程度.;What is Capability 过程能力是....;Process Capability过程能力;Process Variation过程变异;Types of Variation变异的类型;Inherent or Natural Variation固有或自然的变异 Due to the cumulative effect of many small unavoidable causes 归因于许多小的,不可防止的因素共同的结果 A process operating with only chance causes of variation present is said to be “in statistical control〞 如果一个过程运行时只存在固有原因变异的作用,就说它处在“统计控制状态〞.;Special or Assignable Variation特殊的可查明的变异 May be due to可能归因与 : a) improperly adjusted machine 不正确的调机 b) operator error 员工错误 c) defective raw material 有缺陷的原材料 A process operating in the presence of assignable causes of variation is said to be “out-of-control〞. 如果一个过程运行时存在可指出原因变异,那么称该过程“失控;Process Capability vs Specification Limits过程能力和规格界限;Three Types of Limits三种类型的界限; Distribution of Individual Values (x) Distribution of Sample Averages (x) ;Process Capability Indices过程能力指数;Process Potential过程潜力;Traditionally, a Cp of 1.0 indicates that a process is judged to be “capable〞. if the process is centered within its engineering tolerance, 0.27% of parts produced will be beyond specification limits. Cp Reject Rate 1.00 0.270 % 1.33 0.007 % 1.50 6.8 ppm 2.00 2.0 ppb;a);The Cp index compares the allowable spread (USL-LSL) against the process spread (6?). It fails to take into account if the process is centered between the specification limits.;Process Performance过程表现; Cpk Reject Rate 1.0 0.13 – 0.27 % 1.1 0.05 – 0.10 % 1.2 0.