LineBalancing生产线平衡的学习课件.pptxVIP

LineBalancing生产线平衡的学习课件第1页/共23页 2PPPPurpose目的 Learn the basic concepts and methods of line balancing for production lines 学习平衡生产线的基本概念和方法Process 过程 Explain the meaning of line balancing and the possible reasons for their occurrence 解释生产线平衡的含义和可能发生的原因 Explain the principles and methods to improve the line balancing 解释改善生产线平衡的原则和方法Payoff 回报 Able to avoid line unbalancing problems during planning stage 能够在规划阶段就避免线不平衡的问题 Able to identify and resolve line balancing problems before production start 能够于开始生产之前就识别和解决生产线平衡问题第2页/共23页 3Contents 内容 1. Introduction 引言2. Basic Principles 基本原理3. Shop Floor Monitoring 车间监控 4. Line Balance Improvement 生产线平衡的改善第3页/共23页 41. Introduction 引言 第4页/共23页 5Introduction 引言 Line balancing refer to allocate and adjust the work loading of work stations of production line so as to achieve the production output target with minimum human or machine resources. 生产线平衡是指分配和调整生产线每个工作站的工作负荷，以利用最低人力或机器资源实现产量目标的。What is line balancing ? 什么是生产线平衡 第5页/共23页 6Before line balancing 生产线平衡以前 Introduction 引言 第6页/共23页 7After line balancing 生产线平衡之后 Introduction 引言 第7页/共23页 8Line balancing will lead to :生产线平衡将导致 More effective utilization of labors 更有效地利用劳动力 Reduce labor cost 降低劳动力成本 Reduce work in progress 减少在制品Increase speed of the production line 提高生产线的速度Uncover inefficiency problems and initiate improvement 发现低效率的问题，并启动改善 Introduction 引言 第8页/共23页 9Possible Reasons of unbalanced line :生产不平衡线的可能原因Uneven operator workload assignment 工人工作量分配不均衡Inaccurate operation breakdown and standard time 不准确的工序分拆和标准时间 (SMV)Bundling effect 捆扎效应 Learning effect for new style 新样式的学习效应New operator effect 新工人的影响Interruptions due to machine breakdown, operator absence, cut piece shortage, rework, etc. 由于机器故障，操作员不在时，切出短缺，返工等等的干扰 Introduction 引言 第9页/共23页 10Balance the operator workload assignment 平衡工人工作量的分配Basic Principles 基本原理 Operator Workload Chart 工人工作负荷表 第10页/共23页 11Enable work sharing 实现工作分担 Moving operators 走