Fluoro热塑料导线挤压涂层.pptVIP

Fluoro-thermo-plasticWire Extrusion coatingPer NelsonErik PetersDyneon LLC第一页，共二十六页。 TopicsPolymersConductor PayoffSizing/cleaningPreheatingExtruderCrossheadToolingCoolingGaugesTroubleshooting第二页，共二十六页。 Dyneon FEP, PFA, ETFE, THV第三页，共二十六页。 Polymer uses第四页，共二十六页。 Polymer line speeds第五页，共二十六页。 PayoffOptionsFlierRoll-offInline drawFlow stability is crucialback tension after fliertension brake第六页，共二十六页。 Sizing/cleaning (solid conductors)Introduces tension to lineCleans copper surfaceImproved copper surface; improved electrical transmission第七页，共二十六页。 Copper PreheatingIndicatorsHigh preheatVoided inner surfaceSmooth outer surfaceBetter adhesion stripLow preheatRough outer surfacePoorer adhesionRecommendationsTemperature guidelinesFEP/PFA100-180 CETFE/THV 50 CDepends on linespeedMeasurementPapergood comparative testuniversal第八页，共二十六页。 ExtruderExtruder spec’sL/D 24-34:1Saxton mixing 2-4 x diameterClose heat control necessary for a stable processcorrosion protected material nickel alloyExtruder needs to have at least 400 C maximum temperature第九页，共二十六页。 CrossheadSpecsFixed or adjustable centerCorrosion protected material constructionCoex/single extrusion possible第十页，共二十六页。 TubingWhy tube extrusion?第十一页，共二十六页。 Melt fractureSmooth surface?Shark skin‘Extruded filmTubing第十二页，共二十六页。 Tooling第十三页，共二十六页。 Tooling calculationsDDR= (DD2-DT2)/(dCC2-dW2)DRB= (DD/dCC)/(DT/dW) 第十四页，共二十六页。 ConeIndicatorsToo longDiameter variationUnstableToo shortsurface roughnesssparks/pinholescone breaksUnstableTip and die not concentricCore not centeredMelt too hot or coldLine speed too highRecommendations30-40 mm第十五页，共二十六页。 Cooling Trough第十六页，共二十六页。 CapstanCold water spray typicalGrooved sheaves preferable over stationary guides第十七页，共二十六页。 Gauges/IndicationsLine tensiongauge of instabilityIdentify conductor damageInner (copper) diametercopper size and qualityCapacitancecrucial for foamadhesion problemseccentricity problemsdiameter problems第十八页，共二十六页。 Gauges/Indications Outer diameterPr