8D报告范本完整版.doc

Sheet No.:03-3204G-001 Edition: 1 Hua cheng moulding (changshu)co.,ltd. 华成精密模具（常熟）有限公司 8D Report 8D 报告 SERIAL NO1 Page: 1/1 Issue date: 2011.11.18 □ INTERNAL ■ EXTERNAL Customer: /客户：上海PMG Part name: /品名： 减震器冲头 shock absorber Open date: /开始日期： 2011.11.09 Closed date: /关闭日期： Claim Quality: /数量： Author: /编制：刘飞 Fei Lui 1. Team Contacts/团队建立: 生产经理production manager：罗文德 Wen De Luo；工程engineer：刘飞 Fei Lui；数控CNC：祝华平 Hua Ping Zhu；放电EDM：李星 Xin Li；仕上polishing：王东龙 Dong Long Wang；品管QC：郭淮成 Huai Cheng Guo 2. Problem Description/问题描述: 冲头面取几处关键“D”尺寸超差 some dimensions marked with’D’ on the punch surface are out of specification. #2 检验表on the inspection report ：20/21/22 项 #3 检验表on the inspection report ： 22 项 #4 检验表on the inspection report ： 02 项 #8 检验表on the inspection report ： 03/05 项 （图略） 3 Containment Actions/紧急措施: 经品管确认不良后，作返修处理。 The punches were refaced after QC department confirmed the deviation. Implementation date 执行日期：2011.11.09 Verification/确认： 郭淮成Huai Cheng Guo 4.Define Root Cause/根本原因: 11.09号与PMG客户现场复查尺寸结果： on 9.11 we re-checked the dimensions on site when PMG visited us: 角度偏差angle deviation ：2度～3度 直径部分偏差diameter deviation ：0.03mm左右 经讨论得出结论In conclusion： 导致冲头关键“D”尺寸超差的原因为抛光时由于手工操作的不稳定性，致使角度变形，最终导致角度与平面相交处的直径尺寸超差不良。 The possible root cause for the deviations is that manual polishing is not as stability as enough easily causing the angle and the diameters at the intersection of the angle and plane out of tolerance. 5.Permanent Corrective Actions /长期对策: 更改加工工艺为直接镜面放电到位，去除手工抛光的工艺。以此来避免手工操作导致的冲头变形。 Using the new process of mirror EDM instead of manual polishing in order to avoid the deviations created during manual polishing. Implementation date 执行日期：2011.11.15 Verification/确认： 李星 Xin Li 6. Verification of Corrective Action Effectiveness /确认纠正措施效果: （镜面放电工艺效果正在测试中） （The effect of mirror eroding process is still being tested.） Implementation date 执行日期：2011.11.17 V