机体机械加工工艺及精镗三面孔工序夹具设计模板.docVIP

S195机体机械加工工艺及精镗三面孔工序夹具设计

摘要

现代制造工艺是优异制造技术关键组成部分，也是其最有活力部分。一件产品从设计变为现实必需经过生产加工才能完成，故而工艺是设计、制造桥梁，设计可行性通常会受到工艺水平制约。同时，在机械加工过程中，夹具占有很关键地位，它可靠地确保了工件加工精度，提升了加工效率，减轻了劳动强度。

本课题经过分析S195机体零件，利用机械制造技术及相关课程知识，处理S195在加工中定位、夹紧和工艺路线安排等方面相关问题，确定相关工艺尺寸及选择适宜机床和刀具，确保零件加工质量。其次，依据其毛坯件和生产纲领要求及各加工方案比较，制订出切实可行加工工艺规程路线。最终，依据被加工零件加工要求，参考机床夹具设计手册及相关方面书籍，利用夹具设计基础原理和方法，确定夹具设计方案，设计出高效、省力、经济合理而且能确保加工质量夹具，以满足实际生产需要。

关键词:S195机体；机械加工工艺规程；精镗夹具

TheDesignofProcessPlanandFixtureforFinishingBoringofTheThreeDimensionalforS195DieselEngineFrame

Abstract

Modernmanufacturingprocessisnotonlyanimportantpartofadvancedmanufacturingtechnology,butalsoitsmostdynamicpart.Aproductfromdesigntorealitymustbecompletedthroughtheproductionprocess,andthereforetheprocessisdesigned,manufacturedbridge,thegeneralfeasibilityofthedesignwillbetheleveloftechnologyconstraints.Meanwhile,inthemachiningprocess,thefixtureoccupiesaveryimportantposition,itisreliablyensurethemachiningaccuracyoftheworkpiece,improveprocessingefficiency,reducetheintensityoflabor.

ThisdesignbyanalyzingS195bodyparts,machinerymanufacturingtechnologyandtheuseofknowledge-relatedcourses,solvingS195positionedintheprocessingofrelatedproblemsintensifyandarrangingprocessrouteandotheraspectsrelatedtotheprocessofdeterminingthesizeandselecttheappropriatetoolsandtoolensurepartquality.Secondly,basedontheirrelativelyroughpiecesandproductionrequirementsofvariousprocessingprogramprogram,todeveloppracticalprocessplanningroutes.Finally,accordingtotheprocessingrequirementsofpartstobemachined,fixturedesignmanualsandreferencebooksrelatedto,theuseofthebasicprinciplesandmethodsoffixturedesign,fixturedesignprogramdevelopedtodesignefficient,labor-saving,economicalandcanguaranteethequalityoftheprocessingfixtures,tomeettheneedsofactualproduct