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Fluoro热塑料导线挤压涂层
TopicsPolymersConductorPayoffSizing/cleaningPreheatingExtruderCrossheadToolingCoolingGaugesTroubleshooting
DyneonFEP,PFA,ETFE,THV
Polymeruses
Polymerlinespeeds
PayoffOptionsFlierRoll-offInlinedrawFlowstabilityiscrucialbacktensionafterfliertensionbrake
Sizing/cleaning(solidconductors)IntroducestensiontolineCleanscoppersurfaceImprovedcoppersurface;improvedelectricaltransmission
CopperPreheatingIndicatorsHighpreheatVoidedinnersurfaceSmoothoutersurfaceBetteradhesionstripLowpreheatRoughoutersurfacePooreradhesionRecommendationsTemperatureguidelinesFEP/PFA100-180CETFE/THV50CDependsonlinespeedMeasurementPapergoodcomparativetestuniversal
ExtruderExtruderspec’sL/D24-34:1Saxtonmixing2-4xdiameterCloseheatcontrolnecessaryforastableprocesscorrosionprotectedmaterialnickelalloyExtruderneedstohaveatleast400Cmaximumtemperature
CrossheadSpecsFixedoradjustablecenterCorrosionprotectedmaterialconstructionCoex/singleextrusionpossible
TubingWhytubeextrusion?
MeltfractureSmoothsurface?Sharkskin‘ExtrudedfilmTubing
Tooling
ToolingcalculationsDDR=(DD2-DT2)/(dCC2-dW2)DRB=(DD/dCC)/(DT/dW)
ConeIndicatorsToolongDiametervariationUnstableTooshortsurfaceroughnesssparks/pinholesconebreaksUnstableTipanddienotconcentricCorenotcenteredMelttoohotorcoldLinespeedtoohighRecommendations30-40mm
CoolingTrough
CapstanColdwaterspraytypicalGroovedsheavespreferableoverstationaryguides
Gauges/IndicationsLinetensiongaugeofinstabilityIdentifyconductordamageInner(copper)diametercoppersizeandqualityCapacitancecrucialforfoamadhesionproblemseccentricityproblemsdiameterproblems
Gauges/IndicationsOuterdiameterProductsizeLong-termvariationovalityEccentricityCoppercenterLump/neckdownShorttermvariationSparktesterholes,thinspots
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
ManyThanks:ErikPetersDyneon,Gendorf?Kerk
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