先进刀具与传统刀具.pptVIP

MachiningeconomicsMachiningeconomicsAgradientsubstrate,anMTCVDcoatingconsistingofTiCNandAl2O3.ThermalcracksandresidualstressesinCVDcoatingsACVDcoatingismadeatfairlyhightemperature(~1000°C).Duringcoolingdownafterthecoatingisdonethematerialinthecoatingandthecarbidesubstrateunderneathshrink.Unfortunatelythethermalexpansion/detractionisdifferentforthecarbideandthecoating.Thecoatingshrinksmorethanthecarbide.Thiscausesresidualtensilestressesinthecoatingandalsovery,verysmallcracks.ThisisinevitableforalltypesofCVDcoatings,regardlessofsupplier.Theeffectoftheseresidualstressesisalowertoughness.Bridgesthegapbetweentoughnessandwearresistantoperations.GC4225hasagreatercapacitytotoleratetheoftendemandingvariationsarisingfromtheapplicationarea.Itprovidesanewpotentialforincreasingproductionthroughhighercuttingdatareinforcedbyincreasedreliability.Givesassuredconfidenceindifferentoperationsfromroughingtofinishing,oneofftomixedproduction,continuoustolight/mediuminterruptedcutsandevenwetanddrymachining.Greatertoleranceinmaterialbatchvariation.AgoodbalancebetweensecurityandproductivityEffectoninsertwearbehaviorHereyoucanseesometypicalexamplesoftheeffectofthelowstresscoatingsoninsertwearbehavior.Lowstresscoatingsbehavetoughandwearresistantatthesametime.Nocompromise.硬质合金刀片的涂层技术刀片基体的耐冲击与耐磨性平衡刀体设计理念和刀片的夹紧件模块化接口产品和技术注重生产效率的提升先进刀具与传统刀具在应用上的不同点什么是切削三要素Machiningeconomics车削与镗削：01车削速度Vc,刀片切深ap,每转走刀量fn;02铣削：03铣削速度Vc,铣刀轴向切深ap,径向切深ae，04每齿走刀量fz;05钻削：06钻削速度Vc,钻头每转进刀量fr07加工效率=Vcxapxfr(z)08成本的分配Machiningeconomics可变成本在生产中必须投入的可变成本耗材刀具占(3%)工件原材料占17%固定成本即便不开工也要进行折旧的成本机床和刀具系统占(27%)

工资(31%)

厂房，行政费用，等等.

(22%)经济效益产生于

–采购成本,刀具寿命或生产效率降低采购成本: 降低刀具采购成本30%只能降低工件成本1%提高刀具寿命: 单纯提高刀具寿命50%也只能降低工件成本1%采用高效率刀具: 20%生产效率的提高可以降低工件成本的15%焊接刀具和机夹刀