ZJ70D型石油钻机双滚筒绞车设计.docx

石油机械

2015年第43卷第3期CHINAPETROLEUMMACHINERY—35—

2015年第43卷第3期

钻井技术与装备?

ZJ70D型石油钻机双滚筒绞车设计*

吴苗法武培轩

(胜利油田高原石油装备有限责任公司；国家采油装备工程技术研究中心)

摘要：为满足钻井工艺和运输要求，通常把绞车设计成多轴传动、分体运输，这样不仅使系统复杂，还增加了成本和安装工作量。为此，对绞车的传动方案、动力输入方式和绞车架结构做了开创性工作，重新设计了ZJ70D型双滚筒绞车。该绞车主要由底座、绞车架、滚筒轴、捞砂滚筒轴、传动轴驱动箱、盘式刹车、防碰天车装置、主刹车机构和自动送钻装置等组成，动力输入轴与传动轴之间换挡采用机械换挡，传动轴与滚筒之间的换挡采用气胎离合器换挡，拥有4个正挡、4个倒挡。运用有限元软件对滚筒轴进行了模拟分析和强度、刚度校核。分析与校核结果表明，绞车滚筒和机架设计合理，满足实际工作要求。

关键词：绞车；双滚筒；传动系统；滚筒轴

中图分类号：TE924文献标识码：Adoi:10.16082/ki.issn.1001-4578.2015.03.008

DesignofZJ70DDual-drumWinchforDrillingRig

WuMiaofaWuPeixuan

(ShengliOilfieldHighlandPetroleumEquipmentCo.,Ld.;NationalEngineeringResearchCenterforOilProductionEquipment)

Abstract:Tosatisfyrequirementsrelatedtodrillingandtransportation,winchesareusuallydesignedwithmultipleshaftstofacilitatetransportationofindividualcomponents.Suchdesignnotonlymakesthesystemmorecomplicated,butalsoincreasesrelevantcostsandworkloadsforinstallation.Inthisregard,transmissionsystems,powerinputsandstructuresofthewinchhavebeenre-designedtoproducetheZJ70Ddual-drumwinch.Majorcom-ponentsofthewinchincludethemountingbase,winchrack,drumshaft,bailingdrumshaft,drivinggearboxfortransmissionshaft,discbrake,crownblocksaver,masterbrakingsystemandautomaticbitdeliveringsys-tem.Mechanicalgear-shiftingsystemisusedbetweenthepowerinputshaftandthetransmissionshaft,whereaspneumaticgear-shiftingsystemisusedbetweenthetransmissionshaftandthedrum.Thesystemhas4forwardgearsand4backwardgears.Finite-elementsoftwareisusedforsimulation,analysesandcalibrationofstrengthandrigid-ityofthedrumshaft.Theresultsshowthatthedrumshafthasrequiredstrengthan