造船产品介绍畏猿黏疸砘.pptx

管道模块预制自动生产线开创性生产技术企业2015造船/海洋工艺自动化.

焊接自动化设备

2安装在造船和海洋设备上的管道根据图纸分为平面管道和立体管道，采用手动和自动制造。为了高效率高品质，根据使用者的环境或特殊要求进行设计、制造、安装及试运转。现在管线轴作业的切割、加工、装配移送设备虽然是单独的自动化设备，但是产品的安装或构成作业准备的过程一般是手动形态，这是因为根据管道的规格或生产量及产品成本比较时如果采用自动化，需要投入巨额的费用。本公司的设备的基本原则是用最小的投入，生产高效率和高品质的产品管道模块预制自动生产线

3管道模块预制自动生产线

42D/3D管道形状LOADING-RACKSTORAGE-AUTOSUPPLY-CNCPLASMACUTTING-BANDSAWINGFACING-(2D/3DBANDING)-FLANGEAUTOFIT-UP-FLANGEAUTOWELDING-CONNECTIONHOLECUTTING-WELDING-GRINDING-INSPECTION-UNLOADING

5SpoolD.W.GDesignDesigndrawingsManagementProductionScheduleWorkManagementPurchaseManagementTransportManagementPalletstoragecontrolPalletIssueWorkOrderDailyActualSpoolProgresscontrol(Sawing,Cutting,Welding)MonthlyPlanWeeklyPlanDailyPlanSpoolDataReceiveRawMaterial(B.O.M)SpoolScheduleControlPurchaseOrderRequestPurchaseOrderDeliverycontrolMaterialManagementPipeStoragecontrolPartStoragecontrolPipe,PartIssueSurplusPipecontrolSPPMSYSTEM2D/3D管道生产管理流程图

6SPPMSYSTEMSpoolD.W.GDesign(WINGAP)DesigndrawingsManagementProductionScheduleWorkManagementMaterialManagementProductionProgress(Blasting,Cutting,Welding.Test.Issue)PipeStoragePartStorageWorkPlanWorkorderProgressActualTransportManagementStockissueStockissueStockissueSpoolstockAreaD.W.G2D/3D管道生产管理流程图

7StandardManagementStandardCodeWorkCalendarProcessCodeEtc.CodeMaterialCodePipe,PartBarCodeControlSerialNoStorageControlAreaCodeSizeLimit.WeightSystemControlAuthorizationProductionScheduleMonthlyScheduleWeeklyScheduleDailyScheduleWorkManagementWorkOrderDailyActualDailyInquirySpoolProgresscontrolsawed,SandblastedCut,Beveled,BendedAssembled,FinishTestSpoolProgressInquiryMaterialRequestMaterialManagementPipeStoragePilingControlPartStorageControlPipe,PartIssueAutoAdjustmentSurplusPipeControlDesigndrawingsManagementSpoolDataReceiveInterfaceRegistrationSpool