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DefineMeasure-mentAnalysisImprove-mentControlFFH-216KnobDefectImproveTheme:－Control-ThemeSelect－DOEBestCondition－FactorAnalysis-GageRR
BackgroundDefineAIMCD
Meanprocessdefectratiois34818ppmamonth,includingIQCdefect13483ppm,whichcomprisesFFH-216defect8289ppm,accountingfor62％.ProcessDefectStatusInformationisaccordingto：ProcessdefectratiofromAug.2001toDec.200234818ppm13483Total570270096299ppm2325IQCPCBDesignWorkOtherDefectDistributionbyModel8289ppmAnalysisofProcessDefectRatioModelDetailedanalysis
Afteranalyzingresultstatusbymodel/part/defect,thisSixSigmaTheme:FFH-216knobdefectimprovementisselected.DefectStatusDistributionofDefectbyPart5528FFH-216Total8951014528ppm324KnobF/PanelCoverWindowOther8289ppmAnalysisofPartDefectTheme:FFH-216KnobDefectImprovement
QualitativeTargetRationalizeprocessSpreadmethodofpartmanagementEnhancequalityideaofpersonnelQuantitativeTargetDefectratiodecreasesby72.9%Savecapital：250KRMBOrganizationTarget5528ppm1500ppmFFH-216LineDefectRatio6σTaskScheduleTeamLeaderKONGFANLIDUANXJLIJCCHENZHIFENGCHENWEILIANGFUHDefineSettargetandteam.MeasurementTransformleveltoCTQ.AnalysisAnalyzeCTQtogetsubject.ImprovementMakeplantoimprove.ControlMakereportandperfectcontrolstandard.2002/01/272002/02/0102/1002/2803/10Z-value72.9%TeamOrganizationandTargetTarget4.04σ4.47σActualTargetActual
MeasurementDAIMC
Size:16.5±0.05NoFormingNGOKKnobDrawingKnobPictureKnobPictureKnobForm
4.3±0.2PCBF/PanelBossPictureS/WPictureS/WF/PanelForming
AnalysisofKnobTouch部品LGQC检查员LINE检查员第一次第二次第一次第二次1NGNGNGNG2GGGG3GGGG4GGGG5NGNGNGNG6GGGG7GGGG8GGGG9NGNGNGNG10NGNGNGNG11NGNGNGNG12GGGG13NGNGNGNG14GGGG15GGGG16GGGNG17GNGNGNG18GGNGG19NGNGNGNG20GGGG15%20%Accept%GageRR=3/20x100%=15%TheGageRRresultofknobTouchis:%Tolerance=15％,fromwhichwecantellthemeasurementsystemisreliable.
Defect:5
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