电厂动力锅炉连接管开裂失效分析.pdfVIP

失效与事故分析第41卷第3期

电厂动力锅炉连接管开裂失效分析

周孟孙健翟春晓苏玉虎曹小刚

（淄博市特种设备检验研究院淄博）

255086

摘要：电厂动力锅炉连接管作为锅炉的重要承压部件，在发电锅炉运行过程中发挥着关键作用。本文

针对某电厂集汽集箱连接管弯管发生严重开裂失效，通过宏观检验分析、化学成分分析、力学性能分析、金

相分析以及扫描电镜和能谱分析等试验手段，对开裂原因进行了分析。结果表明：连接管长期在高温高压环

境下运行，致使材料组织劣化，硬度和塑性降低，弯管外弧发生高温蠕变失效，致使弯管发生开裂泄漏；锅

炉存在超负荷运行情况，也增大了锅炉高温蠕变的速率。

关键词：动力锅炉弯管高温蠕变失效分析

FailureAnalysisofCrackinginConnectingPipesofPowerPlantBoilers

ZhouMengSunJianZhaiChunxiaoSuYuhuCaoXiaogang

(ZiboSpecialEquipmentInspectionInstituteZibo255086)

AbstractTheconnectingpipeofthepowerplantboiler,asanimportantpressurebearingcomponentofthe

boiler,playsacrucialroleintheoperationofthepowergenerationboiler.Thisarticlefocusesontheseriouscracking

andfailureoftheconnectingpipebendofthesteamheaderinacertainpowerplant.Throughmacroscopicinspection

andanalysis,chemicalcompositionanalysis,mechanicalpropertyanalysis,metallographicanalysis,scanningelectron

microscopyandenergyspectrumanalysis,andotherexperimentalmethods,thecauseofthecrackingisanalyzed.The

resultsshowthatlong-termoperationoftheconnectingpipeinhigh-temperatureandhigh-pressureenvironmentsleads

tomaterialdegradation,decreasedhardnessandplasticity,andhigh-temperaturecreepfailureoftheouterarcofthe

bentpipe,resultingincrackingandleakageofthebentpipe.Theoverloadoperationoftheboileralsoacceleratesthe

rateofhigh-temperaturecreepoftheboiler.

KeywordsPowerboilerBentpipesHightemperaturecreepFailureanalysis

中图分类号：X933.2文献标志码：B

文章编号：1673-257X(2025)03-0029-05DOI