1420mm酸轧产线点冷系统工作原理及故障分析.pdfVIP

2024No.3重型机械·95·

1420mm酸轧产线点冷系统工作原理及故障分析

李文山，方圆，张春杰，桑圣峰，王凯

（首钢京唐钢铁联合有限责任公司镀锡板事业部，河北唐山063200)

摘要：某钢厂1420mm酸轧产线点冷系统点喷阀内部窜液和芯卡死两种故障直接影响带钢板

型的控制能力。对于点喷阀内部窜液问题，分析点喷阀内部结构及窜液路径，通过自主研制的点喷阀

试验台对窜液情况进行验证，得出阀芯密封损坏是造成窜液的根本原因，对于窜液发生初期应通过专

用设备打压方式进行检测。对于点喷阀阀芯卡阻问题，建立阀芯开闭条件不等式，并在实验室测得弹

簧刚度、摩擦力等关键参数，通过不等式得出压缩空气应调整在上限，同时降低阀芯动作时的摩擦阻

力的措施，如通过在喷射阀台主管路处安装Y型过滤器以及设计点喷阀“自清洗”功能等措施，解决

了点喷阀阀芯卡死的问题。

关键词：点冷系统；点喷阀；混合腔

中图分类号：TG333文献标志码：A文章编号：1001-196X(2024)03-0095-06

Workingprincipleandfaultanalysisofpointcoolingsystemin

1420mmcoldrolling-picklingproductionline

LIWenshan,FANGYuan,ZHANGChunjie,SANGShengfeng,WANGKai

(TinplateBusinessUnit,ShougangJingtangSteelUnitedCo.,Ltd.,Tangshan063200,China)

Abstract:Twofaults,internalfluidleakageandcorejamming,inpointcoolingsystemof1420mmcold

rolling-picklingproductionlineatasteelplant,directlyaffectthecontrolcapabilityofstripsteelplateshape.

Fortheproblemofinternalliquidleakageinthepointsprayvalve,theinternalstructureandliquidleakagepath

ofthepointsprayvalvewereanalyzed.Theliquidleakagesituationwasverifiedthroughaself-developedpoint

sprayvalvetestbench,anditwasfoundthatthedamagetothevalvecoresealwasthefundamentalcauseofthe

liquidleakage.Fortheinitialoccurrenceofliquidleakage,specialequipmentshouldbeusedforpressure

testing.Forvalvecorejamminginpointsprayvalves,aninequalityforvalvecoreopeningandclosing

conditionswasestablished,andkeyparameterssuchasspringstiffnessandfrictionforceweremeasuredinthe

laboratory.Throughtheinequality,itwasfoundthatcom